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IAC Assessment: BD0116
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IAC Assessment: BD0116
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IAC Center Bradley University
Assessment Year 1998
Principal Product Ductile Iron Castings
NAICS n/a
SIC 3321 - Gray And Ductile Iron Foundries
Sales $1,000,000-$5,000,000
# of Employees 60
Plant Area (Sq.Ft.) 40,400
Annual Production 1,200 Tons
Production Hrs. Annual 4,498
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $126,686 4,477,140 kWh $0.03
Electricity Demand $104,604 19,745 kW-months/year $5.30
Electricity Fees $7,790 - $ -
Natural Gas $64,933 14,356 MMBtu $4.52
TOTAL ENERGY COSTS $305,088
RECOMMENDED SAVINGS* $52,250 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,061
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ lb $ $
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$11,925
Cost:
$16,000
$515 18,757 $81 17 $11,329 2,503 - - - - $515
18,757
kWh
$81
17
kW-months/year
$11,329
2,503
MMBtu
-
-
lb
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$8,030
Cost:
$1,000
- - - - $8,030 1,774 - - - - -
-
kWh
-
-
kW-months/year
$8,030
1,774
MMBtu
-
-
lb
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,993
Cost:
$4,850
$1,451 51,290 $542 102 - - - - - - $1,451
51,290
kWh
$542
102
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
04: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,196
Cost:
$500
$920 32,532 $276 52 - - - - - - $920
32,532
kWh
$276
52
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$638
Cost:
$550
$463 16,413 $175 33 - - - - - - $463
16,413
kWh
$175
33
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$309
Cost:
$294
$225 7,913 $84 16 - - - - - - $225
7,913
kWh
$84
16
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
07: 3.5222 USE SAND FOR OTHER PURPOSES (EG CONSTRUCTION FILL, COVER FOR MUNICIPAL LANDFILLS) Savings:
$22,180
Cost:
$14,000
- - - - - - $22,180 800,000 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$22,180
800,000
lb
-
-
$
08: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$1,494
Cost:
$240
- - - - - - $1,494 32,500 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,494
32,500
lb
-
-
$
09: 4.1220 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$3,335
Cost:
$1,200
- - - - - - - - $3,335 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$3,335
-
$
10: 4.1220 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$1,150
Cost:
$400
- - - - - - - - $1,150 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$1,150
-
$
TOTAL RECOMMENDED Savings:
$52,250
Cost:
$39,034
$3,574 126,905 $1,158 220 $19,359 4,277 $23,674 832,500 $4,485 - $3,574
126,905
kWh
$1,158
220
kW-months/year
$19,359
4,277
MMBtu
$23,674
832,500
lb
$4,485
-
$
TOTAL IMPLEMENTED Savings:
$16,061
Cost:
$22,194
$3,574 126,905 $1,158 220 $11,329 2,503 - - - - $3,574
126,905
kWh
$1,158
220
kW-months/year
$11,329
2,503
MMBtu
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes