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IAC Assessment: BD0121
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IAC Assessment: BD0121
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IAC Center Bradley University
Assessment Year 1998
Principal Product Machinery for the Food Industry
NAICS n/a
SIC 3556 - Food Products Machinery
Sales $5,000,000-$10,000,000
# of Employees 65
Plant Area (Sq.Ft.) 60,000
Annual Production 500 Pieces
Production Hrs. Annual 7,488
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $44,741 920,868 kWh $0.05
Electricity Demand $26,737 2,841 kW-months/year $9.41
Electricity Fees $9,506 - $ -
Natural Gas $18,204 3,321 MMBtu $5.48
TOTAL ENERGY COSTS $99,188
RECOMMENDED SAVINGS* $23,793 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,926
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $
01: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$1,994
Cost:
$1,500
- - - - $1,994 400 - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,994
400
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,529
Cost:
$675
$1,045 23,740 $484 51 - - - - - - - - - - $1,045
23,740
kWh
$484
51
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,482
Cost:
$400
$1,105 25,205 $377 40 - - - - - - - - - - $1,105
25,205
kWh
$377
40
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
04: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$1,472
Cost:
$1,600
$2,097 48,652 $407 58 $(-1,032) (-41) - - - - - - - - $2,097
48,652
kWh
$407
58
kW-months/year
$(-1,032)
(-41)
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$836
Cost:
$1,400
$665 14,947 $171 18 - - - - - - - - - - $665
14,947
kWh
$171
18
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
06: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$11,391
Cost:
$3,000
- - - - - - $11,114 119 - - $277 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$11,114
119
gal
-
-
lb
$277
-
$
-
-
$
07: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$3,914
Cost:
$8,000
- - - - - - - - $3,914 106,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$3,914
106,000
lb
-
-
$
-
-
$
08: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$771
Cost:
$500
- - - - - - - - - - - - $771 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
$771
-
$
09: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$404
Cost:
-
- - - - - - - - - - - - $404 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
$404
-
$
TOTAL RECOMMENDED Savings:
$23,793
Cost:
$17,075
$4,912 112,544 $1,439 167 $962 359 $11,114 119 $3,914 106,000 $277 - $1,175 - $4,912
112,544
kWh
$1,439
167
kW-months/year
$962
359
MMBtu
$11,114
119
gal
$3,914
106,000
lb
$277
-
$
$1,175
-
$
TOTAL IMPLEMENTED Savings:
$8,926
Cost:
$12,175
$3,807 87,339 $1,062 127 $(-1,032) (-41) - - $3,914 106,000 - - $1,175 - $3,807
87,339
kWh
$1,062
127
kW-months/year
$(-1,032)
(-41)
MMBtu
-
-
gal
$3,914
106,000
lb
-
-
$
$1,175
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Ancillary Material Cost One-time Revenue or Avoided Cost