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IAC Assessment: BD0124
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IAC Assessment: BD0124
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IAC Center Bradley University
Assessment Year 1998
Principal Product Machined Parts
NAICS n/a
SIC 3444 - Sheet Metalwork
Sales $5,000,000-$10,000,000
# of Employees 60
Plant Area (Sq.Ft.) 36,000
Annual Production 2,000 Tons
Production Hrs. Annual 4,160
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $37,771 605,217 kWh $0.06
Electricity Demand $5,890 2,501 kW-months/year $2.36
Electricity Fees $305 - $ -
Natural Gas $9,890 2,114 MMBtu $4.68
TOTAL ENERGY COSTS $55,431
RECOMMENDED SAVINGS* $29,166 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $15,605
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Water Disposal Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ Tgal $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,996
Cost:
$900
$3,633 57,737 $1,363 166 - - - - - - $3,633
57,737
kWh
$1,363
166
kW-months/year
-
-
Tgal
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,869
Cost:
$4,085
$1,851 31,946 $708 86 - - - - $310 - $1,851
31,946
kWh
$708
86
kW-months/year
-
-
Tgal
-
-
$
$310
-
$
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$2,025
Cost:
-
$1,503 21,981 $522 64 - - - - - - $1,503
21,981
kWh
$522
64
kW-months/year
-
-
Tgal
-
-
$
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$647
Cost:
$250
$481 7,034 $166 20 - - - - - - $481
7,034
kWh
$166
20
kW-months/year
-
-
Tgal
-
-
$
-
-
$
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$641
Cost:
$300
$476 7,034 $165 20 - - - - - - $476
7,034
kWh
$165
20
kW-months/year
-
-
Tgal
-
-
$
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$459
Cost:
$225
$306 5,569 $153 19 - - - - - - $306
5,569
kWh
$153
19
kW-months/year
-
-
Tgal
-
-
$
-
-
$
07: 3.4151 MINIMIZE WATER USAGE Savings:
$319
Cost:
$625
- - - - $319 68,250 - - - - -
-
kWh
-
-
kW-months/year
$319
68,250
Tgal
-
-
$
-
-
$
08: 4.4230 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$11,232
Cost:
$6,000
- - - - - - $11,232 - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$11,232
-
$
-
-
$
09: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$5,715
Cost:
$2,500
- - - - - - $5,715 - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$5,715
-
$
-
-
$
10: 4.8210 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$263
Cost:
-
- - - - - - $263 - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$263
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$29,166
Cost:
$14,885
$8,250 131,301 $3,077 375 $319 68,250 $17,210 - $310 - $8,250
131,301
kWh
$3,077
375
kW-months/year
$319
68,250
Tgal
$17,210
-
$
$310
-
$
TOTAL IMPLEMENTED Savings:
$15,605
Cost:
$7,485
$6,987 111,664 $2,593 316 - - $5,715 - $310 - $6,987
111,664
kWh
$2,593
316
kW-months/year
-
-
Tgal
$5,715
-
$
$310
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ $ $ $
Electricity Usage Electricity Demand Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Water Disposal Personnel Changes Administrative Changes