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IAC Assessment: BD0133
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IAC Assessment: BD0133
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IAC Center Bradley University
Assessment Year 1999
Principal Product Molded Plastic Gears
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 34
Plant Area (Sq.Ft.) 17,761
Annual Production 80,000,000 Pieces
Production Hrs. Annual 8,760
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $81,423 2,030,774 kWh $0.04
Electricity Demand $52,644 4,296 kW-months/year $12.25
Electricity Fees $578 - $ -
Natural Gas $3,882 744 MMBtu $5.22
TOTAL ENERGY COSTS $141,783
RECOMMENDED SAVINGS* $40,228 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,892
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ lb $ $
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,753
Cost:
$800
$1,218 31,946 $535 44 - - - - $1,218
31,946
kWh
$535
44
kW-months/year
-
-
lb
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,108
Cost:
-
$770 20,223 $338 28 - - - - $770
20,223
kWh
$338
28
kW-months/year
-
-
lb
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$876
Cost:
$525
$552 14,361 $324 26 - - - - $552
14,361
kWh
$324
26
kW-months/year
-
-
lb
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$308
Cost:
$566
$142 3,810 $166 14 - - - - $142
3,810
kWh
$166
14
kW-months/year
-
-
lb
-
-
$
05: 2.2523 REDUCE INFILTRATION TO REFRIGERATED AREAS; ISOLATE HOT EQUIPMENT FROM REFRIGERATED AREAS Savings:
$291
Cost:
$500
$202 5,275 $89 7 - - - - $202
5,275
kWh
$89
7
kW-months/year
-
-
lb
-
-
$
06: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$20,292
Cost:
$1,500
- - - - $20,292 171,950 - - -
-
kWh
-
-
kW-months/year
$20,292
171,950
lb
-
-
$
07: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$15,600
Cost:
$61,950
- - - - - - $15,600 - -
-
kWh
-
-
kW-months/year
-
-
lb
$15,600
-
$
TOTAL RECOMMENDED Savings:
$40,228
Cost:
$65,841
$2,884 75,615 $1,452 119 $20,292 171,950 $15,600 - $2,884
75,615
kWh
$1,452
119
kW-months/year
$20,292
171,950
lb
$15,600
-
$
TOTAL IMPLEMENTED Savings:
$17,892
Cost:
$63,041
$1,464 38,394 $828 68 - - $15,600 - $1,464
38,394
kWh
$828
68
kW-months/year
-
-
lb
$15,600
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes