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IAC Assessment: BD0140
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IAC Assessment: BD0140
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IAC Center Bradley University
Assessment Year 1999
Principal Product Pallet Racking
NAICS n/a
SIC 3599 - Industrial Machinery, Nec
Sales $50,000,000-$100,000,000
# of Employees 425
Plant Area (Sq.Ft.) 410,000
Annual Production 70,000 Tons
Production Hrs. Annual 8,112
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $484,812 12,685,815 kWh $0.04
Electricity Demand $352,886 25,121 kW-months/year $14.05
Electricity Fees $3,789 - $ -
Natural Gas $554,035 194,467 MMBtu $2.85
TOTAL ENERGY COSTS $1,616,771
RECOMMENDED SAVINGS* $1,409,498 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $428,525
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Personnel Changes Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Personnel Changes Administrative Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $ $ $
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$109,239
Cost:
$255,000
$806 21,395 $334 26 $108,099 37,148 - - - - - - - - - - $806
21,395
kWh
$334
26
kW-months/year
$108,099
37,148
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$15,134
Cost:
$17,430
$10,746 281,360 $4,388 312 - - - - - - - - - - - - $10,746
281,360
kWh
$4,388
312
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$12,301
Cost:
$500
$7,967 214,537 $4,334 309 - - - - - - - - - - - - $7,967
214,537
kWh
$4,334
309
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$9,606
Cost:
$5,600
- - - - $9,606 3,301 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$9,606
3,301
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$5,577
Cost:
$2,736
- - - - $5,577 1,950 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$5,577
1,950
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,041
Cost:
$840
$1,450 38,101 $591 42 - - - - - - - - - - - - $1,450
38,101
kWh
$591
42
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$855
Cost:
$525
$459 12,016 $396 28 - - - - - - - - - - - - $459
12,016
kWh
$396
28
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
08: 3.2121 CONVERT TO ELECTROSTATIC POWDER COATING Savings:
$837,135
Cost:
$1,600,000
- - - - - - - - $837,135 54,661 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$837,135
54,661
gal
-
-
$
-
-
$
-
-
$
09: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$30,353
Cost:
$10,000
- - - - - - $30,353 7,884,000 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$30,353
7,884,000
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
10: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$3,427
Cost:
$3,000
$(-827) (-21,688) $(-337) (-24) - - $4,591 1,192,464 - - - - - - - - $(-827)
(-21,688)
kWh
$(-337)
(-24)
kW-months/year
-
-
MMBtu
$4,591
1,192,464
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
11: 3.4151 MINIMIZE WATER USAGE Savings:
$1,471
Cost:
$2,590
- - - - - - $1,471 382,200 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,471
382,200
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
12: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$243,360
Cost:
$500,000
- - - - - - - - - - $243,360 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$243,360
-
$
-
-
$
-
-
$
13: 4.2310 PURCHASE EQUIPMENT INSTEAD OF LEASING Savings:
$107,799
Cost:
$26,500
$(-5,960) (-155,920) $(-3,241) (-231) - - - - - - - - - - $117,000 - $(-5,960)
(-155,920)
kWh
$(-3,241)
(-231)
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
$117,000
-
$
14: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$31,200
Cost:
$16,000
- - - - - - - - - - $15,600 - $15,600 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$15,600
-
$
$15,600
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$1,409,498
Cost:
$2,440,721
$14,641 389,801 $6,465 462 $123,282 42,399 $36,415 9,458,664 $837,135 54,661 $258,960 - $15,600 - $117,000 - $14,641
389,801
kWh
$6,465
462
kW-months/year
$123,282
42,399
MMBtu
$36,415
9,458,664
Tgal
$837,135
54,661
gal
$258,960
-
$
$15,600
-
$
$117,000
-
$
TOTAL IMPLEMENTED Savings:
$428,525
Cost:
$556,430
$3,457 96,718 $1,684 120 - - $31,824 8,266,200 - - $258,960 - $15,600 - $117,000 - $3,457
96,718
kWh
$1,684
120
kW-months/year
-
-
MMBtu
$31,824
8,266,200
Tgal
-
-
gal
$258,960
-
$
$15,600
-
$
$117,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Personnel Changes Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Personnel Changes Administrative Changes One-time Revenue or Avoided Cost