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IAC Assessment: BD0142
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IAC Assessment: BD0142
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IAC Center Bradley University
Assessment Year 1999
Principal Product Fabricated Rubber Products
NAICS n/a
SIC 3069 - Fabricated Rubber Products, Nec
Sales $1,000,000-$5,000,000
# of Employees 45
Plant Area (Sq.Ft.) 32,000
Annual Production 700,000 Pounds
Production Hrs. Annual 4,290
Location (State) Il
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $40,641 646,249 kWh $0.06
Electricity Demand $8,133 3,456 kW-months/year $2.35
Electricity Fees $4,466 - $ -
Natural Gas $4,685 1,142 MMBtu $4.10
Other Gas $1,513 - MMBtu -
TOTAL ENERGY COSTS $66,496
RECOMMENDED SAVINGS* $30,543 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $29,305
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Other Liquid (haz) Administrative Changes Electricity Usage Electricity Demand Water Disposal Other Liquid (haz) Administrative Changes
$ kWh $ kW-months/year $ Tgal $ gal $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,333
Cost:
$2,050
$1,227 19,050 $106 45 - - - - - - $1,227
19,050
kWh
$106
45
kW-months/year
-
-
Tgal
-
-
gal
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$325
Cost:
$675
$290 4,396 $35 15 - - - - - - $290
4,396
kWh
$35
15
kW-months/year
-
-
Tgal
-
-
gal
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$141
Cost:
-
$128 2,052 $13 6 - - - - - - $128
2,052
kWh
$13
6
kW-months/year
-
-
Tgal
-
-
gal
-
-
$
04: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$25,426
Cost:
$5,000
- - - - - - $25,426 102 - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$25,426
102
gal
-
-
$
05: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$1,238
Cost:
$3,500
- - - - $1,238 964,250 - - - - -
-
kWh
-
-
kW-months/year
$1,238
964,250
Tgal
-
-
gal
-
-
$
06: 4.5130 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$2,080
Cost:
$6,500
- - - - - - - - $2,080 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
$2,080
-
$
TOTAL RECOMMENDED Savings:
$30,543
Cost:
$17,725
$1,645 25,498 $154 66 $1,238 964,250 $25,426 102 $2,080 - $1,645
25,498
kWh
$154
66
kW-months/year
$1,238
964,250
Tgal
$25,426
102
gal
$2,080
-
$
TOTAL IMPLEMENTED Savings:
$29,305
Cost:
$14,225
$1,645 25,498 $154 66 - - $25,426 102 $2,080 - $1,645
25,498
kWh
$154
66
kW-months/year
-
-
Tgal
$25,426
102
gal
$2,080
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ gal $ $
Electricity Usage Electricity Demand Water Disposal Other Liquid (haz) Administrative Changes Electricity Usage Electricity Demand Water Disposal Other Liquid (haz) Administrative Changes