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IAC Assessment: BD0143
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IAC Assessment: BD0143
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IAC Center Bradley University
Assessment Year 1999
Principal Product Steel Forgings
NAICS n/a
SIC 3462 - Iron And Steel Forgings
Sales $5,000,000-$10,000,000
# of Employees 110
Plant Area (Sq.Ft.) 195,000
Annual Production 2,400,000 Pounds
Production Hrs. Annual 6,140
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $99,551 2,367,819 kWh $0.04
Electricity Demand $97,868 10,200 kW-months/year $9.59
Electricity Fees $541 - $ -
Natural Gas $110,639 26,759 MMBtu $4.13
TOTAL ENERGY COSTS $314,086
RECOMMENDED SAVINGS* $72,380 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $31,672
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Other Liquid (haz) Administrative Changes Electricity Usage Electricity Demand Water Disposal Other Liquid (haz) Administrative Changes
$ kWh $ kW-months/year $ Tgal $ gal $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$23,826
Cost:
$4,650
$14,962 356,096 $8,864 924 - - - - - - $14,962
356,096
kWh
$8,864
924
kW-months/year
-
-
Tgal
-
-
gal
-
-
$
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$12,500
Cost:
$21,400
$12,500 936,108 - - - - - - - - $12,500
936,108
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$7,846
Cost:
$14,300
$5,383 128,077 $2,463 257 - - - - - - $5,383
128,077
kWh
$2,463
257
kW-months/year
-
-
Tgal
-
-
gal
-
-
$
04: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$6,669
Cost:
$3,500
$4,189 99,648 $2,480 259 - - - - - - $4,189
99,648
kWh
$2,480
259
kW-months/year
-
-
Tgal
-
-
gal
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$5,608
Cost:
$2,000
$3,602 85,873 $2,006 209 - - - - - - $3,602
85,873
kWh
$2,006
209
kW-months/year
-
-
Tgal
-
-
gal
-
-
$
06: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$3,354
Cost:
$825
$2,181 51,876 $1,173 100 - - - - - - $2,181
51,876
kWh
$1,173
100
kW-months/year
-
-
Tgal
-
-
gal
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,655
Cost:
-
$1,798 42,790 $857 89 - - - - - - $1,798
42,790
kWh
$857
89
kW-months/year
-
-
Tgal
-
-
gal
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,059
Cost:
$1,500
$1,347 31,946 - - - - $712 74 - - $1,347
31,946
kWh
-
-
kW-months/year
-
-
Tgal
$712
74
gal
-
-
$
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$6,405
Cost:
$25,000
- - - - $6,405 15,558 - - - - -
-
kWh
-
-
kW-months/year
$6,405
15,558
Tgal
-
-
gal
-
-
$
10: 3.4151 MINIMIZE WATER USAGE Savings:
$1,019
Cost:
$1,850
- - - - $1,019 182,000 - - - - -
-
kWh
-
-
kW-months/year
$1,019
182,000
Tgal
-
-
gal
-
-
$
11: 4.8210 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$439
Cost:
-
- - - - - - - - $439 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
$439
-
$
TOTAL RECOMMENDED Savings:
$72,380
Cost:
$75,025
$45,962 1,732,414 $17,843 1,838 $7,424 197,558 $712 74 $439 - $45,962
1,732,414
kWh
$17,843
1,838
kW-months/year
$7,424
197,558
Tgal
$712
74
gal
$439
-
$
TOTAL IMPLEMENTED Savings:
$31,672
Cost:
$18,950
$20,345 484,173 $11,327 1,181 - - - - - - $20,345
484,173
kWh
$11,327
1,181
kW-months/year
-
-
Tgal
-
-
gal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ gal $ $
Electricity Usage Electricity Demand Water Disposal Other Liquid (haz) Administrative Changes Electricity Usage Electricity Demand Water Disposal Other Liquid (haz) Administrative Changes