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IAC Assessment: BD0151
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IAC Assessment: BD0151
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IAC Center Bradley University
Assessment Year 2000
Principal Product Industrial Marking Equipment & Inks
NAICS n/a
SIC 3953 - Marking Devices
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 110,000
Annual Production 25,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $47,252 813,599 kWh $0.06
Electricity Demand $39,411 3,363 kW-months/year $11.72
Electricity Fees $960 - $ -
Natural Gas $31,745 8,070 MMBtu $3.93
TOTAL ENERGY COSTS $126,406
RECOMMENDED SAVINGS* $20,245 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Increase in Production Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Increase in Production
$ kWh $ kW-months/year $ MMBtu $ gal $ %
01: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$6,104
Cost:
$20,000
- - - - $6,104 2,702 - - - - -
-
kWh
-
-
kW-months/year
$6,104
2,702
MMBtu
-
-
gal
-
-
%
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$5,699
Cost:
$3,075
$3,829 65,944 $1,870 160 - - - - - - $3,829
65,944
kWh
$1,870
160
kW-months/year
-
-
MMBtu
-
-
gal
-
-
%
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,828
Cost:
-
$1,432 24,619 $396 34 - - - - - - $1,432
24,619
kWh
$396
34
kW-months/year
-
-
MMBtu
-
-
gal
-
-
%
04: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$2,720
Cost:
$3,000
$1,360 23,447 $1,360 27 - - - - - - $1,360
23,447
kWh
$1,360
27
kW-months/year
-
-
MMBtu
-
-
gal
-
-
%
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$781
Cost:
$1,320
$604 10,551 $177 15 - - - - - - $604
10,551
kWh
$177
15
kW-months/year
-
-
MMBtu
-
-
gal
-
-
%
06: 3.5112 REPROCESS SPENT OILS ON SITE FOR RE-USE Savings:
$1,181
Cost:
$800
- - - - - - $1,181 2,376 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,181
2,376
gal
-
-
%
07: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$1,932
Cost:
$8,000
- - - - - - - - $1,932 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$1,932
-
%
TOTAL RECOMMENDED Savings:
$20,245
Cost:
$36,195
$7,225 124,561 $3,803 236 $6,104 2,702 $1,181 2,376 $1,932 - $7,225
124,561
kWh
$3,803
236
kW-months/year
$6,104
2,702
MMBtu
$1,181
2,376
gal
$1,932
-
%
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ %
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Increase in Production Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Increase in Production