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IAC Assessment: BD0173
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IAC Assessment: BD0173
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IAC Center Bradley University
Assessment Year 2000
Principal Product Municipal and Industrial Storage Tanks
NAICS n/a
SIC 3443 - Fabricated Plate Work (boiler Shops)
Sales $10,000,000-$50,000,000
# of Employees 108
Plant Area (Sq.Ft.) 480,000
Annual Production 500 Units
Production Hrs. Annual 4,200
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $447,233 9,075,029 kWh $0.05
Electricity Demand $202,602 24,817 kW-months/year $8.16
Electricity Fees $(-159) - $ -
Natural Gas $377,488 127,964 MMBtu $2.95
TOTAL ENERGY COSTS $1,055,443
RECOMMENDED SAVINGS* $441,363 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $392,698
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) One-time Revenue or Avoided Cost Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) One-time Revenue or Avoided Cost Primary Product
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $
01: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$31,116
Cost:
$16,000
- - - - $31,116 9,878 - - - - - - - - -
-
kWh
-
-
kW-months/year
$31,116
9,878
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,742
Cost:
$600
$7,263 138,042 $2,479 304 - - - - - - - - - - $7,263
138,042
kWh
$2,479
304
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$7,471
Cost:
$1,000
$5,569 105,803 $1,902 233 - - - - - - - - - - $5,569
105,803
kWh
$1,902
233
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
04: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$2,576
Cost:
$10,000
- - - - $2,576 818 - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,576
818
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,220
Cost:
$1,050
$646 12,309 $574 70 - - - - - - - - - - $646
12,309
kWh
$574
70
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$805
Cost:
$660
$403 7,620 $86 11 - - - - - - $316 - - - $403
7,620
kWh
$86
11
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$316
-
$
-
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$664
Cost:
$750
- - - - $664 227 - - - - - - - - -
-
kWh
-
-
kW-months/year
$664
227
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
08: 3.4151 MINIMIZE WATER USAGE Savings:
$2,833
Cost:
$3,300
- - - - - - $2,833 1,904 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,833
1,904
Tgal
-
-
lb
-
-
$
-
-
$
09: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$1,980
Cost:
$500
- - - - - - - - $1,980 1,200 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$1,980
1,200
lb
-
-
$
-
-
$
10: 4.521 CLEAR AND RENT EXISTING SPACE Savings:
$382,956
Cost:
$150,000
- - - - - - - - - - - - $382,956 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
$382,956
-
$
TOTAL RECOMMENDED Savings:
$441,363
Cost:
$183,860
$13,881 263,774 $5,041 618 $34,356 10,923 $2,833 1,904 $1,980 1,200 $316 - $382,956 - $13,881
263,774
kWh
$5,041
618
kW-months/year
$34,356
10,923
MMBtu
$2,833
1,904
Tgal
$1,980
1,200
lb
$316
-
$
$382,956
-
$
TOTAL IMPLEMENTED Savings:
$392,698
Cost:
$150,600
$7,263 138,042 $2,479 304 - - - - - - - - $382,956 - $7,263
138,042
kWh
$2,479
304
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
$382,956
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) One-time Revenue or Avoided Cost Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) One-time Revenue or Avoided Cost Primary Product