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IAC Assessment: BD0177
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IAC Assessment: BD0177
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IAC Center Bradley University
Assessment Year 2001
Principal Product Ferrous Products/Aluminum
NAICS n/a
SIC 3599 - Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 115
Plant Area (Sq.Ft.) 201,000
Annual Production 0 Units
Production Hrs. Annual 8,008
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $212,359 6,193,142 kWh $0.03
Electricity Demand $155,286 16,872 kW-months/year $9.20
Electricity Fees $7,106 - $ -
Natural Gas $64,554 13,927 MMBtu $4.64
TOTAL ENERGY COSTS $447,922
RECOMMENDED SAVINGS* $75,579 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,288
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Fuel Oil #1 Personnel Changes Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Fuel Oil #1 Personnel Changes Administrative Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,288
Cost:
$500
$2,346 68,288 $942 102 - - - - - - - - $2,346
68,288
kWh
$942
102
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,171
Cost:
$1,425
$2,036 59,496 $1,135 123 - - - - - - - - $2,036
59,496
kWh
$1,135
123
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$2,294
Cost:
$500
$1,636 47,773 $658 72 - - - - - - - - $1,636
47,773
kWh
$658
72
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,988
Cost:
-
$1,418 41,325 $570 62 - - - - - - - - $1,418
41,325
kWh
$570
62
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,694
Cost:
$3,090
$1,302 38,101 $392 43 - - - - - - - - $1,302
38,101
kWh
$392
43
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$726
Cost:
$500
$518 15,240 $208 23 - - - - - - - - $518
15,240
kWh
$208
23
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$31,899
Cost:
$40,000
- - - - $23,309 5,129 $8,590 - - - - - -
-
kWh
-
-
kW-months/year
$23,309
5,129
MMBtu
$8,590
-
$
-
-
$
-
-
$
08: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$27,022
Cost:
$30,000
- - - - - - - - $27,022 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$27,022
-
$
-
-
$
09: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$3,497
Cost:
$10,000
$(-4,353) (-126,905) $(-1,750) (-190) - - - - - - $9,600 - $(-4,353)
(-126,905)
kWh
$(-1,750)
(-190)
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$9,600
-
$
TOTAL RECOMMENDED Savings:
$75,579
Cost:
$86,015
$4,903 143,318 $2,155 235 $23,309 5,129 $8,590 - $27,022 - $9,600 - $4,903
143,318
kWh
$2,155
235
kW-months/year
$23,309
5,129
MMBtu
$8,590
-
$
$27,022
-
$
$9,600
-
$
TOTAL IMPLEMENTED Savings:
$3,288
Cost:
$500
$2,346 68,288 $942 102 - - - - - - - - $2,346
68,288
kWh
$942
102
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Fuel Oil #1 Personnel Changes Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Fuel Oil #1 Personnel Changes Administrative Changes One-time Revenue or Avoided Cost