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IAC Assessment: BD0186
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IAC Assessment: BD0186
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IAC Center Bradley University
Assessment Year 2001
Principal Product Metal Fabrications and Tube Bendings
NAICS n/a
SIC 3441 - Fabricated Structural Metal
Sales $1,000,000-$5,000,000
# of Employees 53
Plant Area (Sq.Ft.) 103,000
Annual Production 440,576 Pieces
Production Hrs. Annual 2,080
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $97,816 1,372,032 kWh $0.07
Natural Gas $57,603 8,358 MMBtu $6.89
TOTAL ENERGY COSTS $191,808
RECOMMENDED SAVINGS* $12,543 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) One-time Revenue or Avoided Cost Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) One-time Revenue or Avoided Cost
$ kWh $ MMBtu $ Tgal $ lb $ $
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$4,762
Cost:
$8,000
$111 1,731 $4,651 867 - - - - - - $111
1,731
kWh
$4,651
867
MMBtu
-
-
Tgal
-
-
lb
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$924
Cost:
$1,118
- - $924 137 - - - - - - -
-
kWh
$924
137
MMBtu
-
-
Tgal
-
-
lb
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$828
Cost:
-
$828 11,608 - - - - - - - - $828
11,608
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$454
Cost:
$1,000
$454 6,379 - - - - - - - - $454
6,379
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$448
Cost:
$1,125
$448 6,283 - - - - - - - - $448
6,283
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$205
Cost:
$700
$205 2,864 - - - - - - - - $205
2,864
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$188
Cost:
$480
$188 2,635 - - - - - - - - $188
2,635
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
08: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$4,364
Cost:
$10,000
$675 9,461 $1,709 254 $3,796 1,123,200 - - $(-1,816) - $675
9,461
kWh
$1,709
254
MMBtu
$3,796
1,123,200
Tgal
-
-
lb
$(-1,816)
-
$
09: 3.4151 MINIMIZE WATER USAGE Savings:
$264
Cost:
$690
- - - - $264 78,000 - - - - -
-
kWh
-
-
MMBtu
$264
78,000
Tgal
-
-
lb
-
-
$
10: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$106
Cost:
$300
- - - - - - $106 3,400 - - -
-
kWh
-
-
MMBtu
-
-
Tgal
$106
3,400
lb
-
-
$
TOTAL RECOMMENDED Savings:
$12,543
Cost:
$23,413
$2,909 40,961 $7,284 1,258 $4,060 1,201,200 $106 3,400 $(-1,816) - $2,909
40,961
kWh
$7,284
1,258
MMBtu
$4,060
1,201,200
Tgal
$106
3,400
lb
$(-1,816)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
Savings
Cost
$ kWh $ MMBtu $ Tgal $ lb $ $
Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) One-time Revenue or Avoided Cost Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) One-time Revenue or Avoided Cost