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IAC Assessment: BD0189
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IAC Assessment: BD0189
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IAC Center Bradley University
Assessment Year 2001
Principal Product Rubber and PVC Safety Footwear
NAICS n/a
SIC 3021 - Rubber And Plastics Footwear
Sales $50,000,000-$100,000,000
# of Employees 324
Plant Area (Sq.Ft.) 300,000
Annual Production 700,000 Pieces
Production Hrs. Annual 2,500
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $187,785 5,997,040 kWh $0.03
Electricity Demand $116,955 17,935 kW-months/year $6.52
Electricity Fees $34,924 - $ -
Natural Gas $174,491 38,414 MMBtu $4.54
TOTAL ENERGY COSTS $536,593
RECOMMENDED SAVINGS* $46,509 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,812
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Administrative Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,697
Cost:
$10,450
$1,540 49,203 $1,157 177 - - - - - - - - - - $1,540
49,203
kWh
$1,157
177
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,676
Cost:
$1,875
$1,302 41,603 $374 57 - - - - - - - - - - $1,302
41,603
kWh
$374
57
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,612
Cost:
$1,000
$811 25,905 $801 124 - - - - - - - - - - $811
25,905
kWh
$801
124
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,134
Cost:
-
$567 18,128 $567 87 - - - - - - - - - - $567
18,128
kWh
$567
87
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$501
Cost:
$1,300
$251 8,028 $250 38 - - - - - - - - - - $251
8,028
kWh
$250
38
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
06: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$397
Cost:
$1,050
- - - - $397 102 - - - - - - - - -
-
kWh
-
-
kW-months/year
$397
102
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
07: 3.4151 MINIMIZE WATER USAGE Savings:
$1,633
Cost:
$100
- - - - - - $1,633 249,675 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,633
249,675
Tgal
-
-
lb
-
-
$
-
-
$
08: 3.4151 MINIMIZE WATER USAGE Savings:
$429
Cost:
$1,550
- - - - - - $429 65,625 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$429
65,625
Tgal
-
-
lb
-
-
$
-
-
$
09: 4.4470 AUTOMATE PAYROLL SYSTEM Savings:
$19,000
Cost:
$18,000
- - - - - - - - - - $19,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$19,000
-
$
-
-
$
10: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$15,750
Cost:
$2,000
- - - - - - - - - - - - $15,750 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
$15,750
-
$
11: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$1,680
Cost:
$300
- - - - - - - - $1,680 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$1,680
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$46,509
Cost:
$37,625
$4,471 142,867 $3,149 483 $397 102 $2,062 315,300 $1,680 - $19,000 - $15,750 - $4,471
142,867
kWh
$3,149
483
kW-months/year
$397
102
MMBtu
$2,062
315,300
Tgal
$1,680
-
lb
$19,000
-
$
$15,750
-
$
TOTAL IMPLEMENTED Savings:
$17,812
Cost:
$3,650
- - - - - - $2,062 315,300 - - - - $15,750 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,062
315,300
Tgal
-
-
lb
-
-
$
$15,750
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Administrative Changes One-time Revenue or Avoided Cost