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IAC Assessment: BD0191
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IAC Assessment: BD0191
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IAC Center Bradley University
Assessment Year 2001
Principal Product Food Texturizing Ingredients
NAICS n/a
SIC 2099 - Food Preparations, Nec
Sales $5,000,000-$10,000,000
# of Employees 21
Plant Area (Sq.Ft.) 32,411
Annual Production 3,500,000 Pounds
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $55,025 1,286,400 kWh $0.04
Electricity Demand $29,845 3,206 kW-months/year $9.31
Electricity Fees $9,894 - $ -
Natural Gas $243,193 37,493 MMBtu $6.49
TOTAL ENERGY COSTS $369,195
RECOMMENDED SAVINGS* $40,025 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,419
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$8,978
Cost:
$9,500
$6,723 157,081 $2,255 242 - - - - - - - - $6,723
157,081
kWh
$2,255
242
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,215
Cost:
$4,660
$2,445 57,146 $770 83 - - - - - - - - $2,445
57,146
kWh
$770
83
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,185
Cost:
$400
$904 21,109 $281 30 - - - - - - - - $904
21,109
kWh
$281
30
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.7122 DISCONNECT BALLASTS Savings:
$1,021
Cost:
$1,040
$677 15,818 $283 30 - - - - - - $61 - $677
15,818
kWh
$283
30
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$61
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$995
Cost:
$175
$861 20,115 $134 14 - - - - - - - - $861
20,115
kWh
$134
14
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$599
Cost:
$1,050
$381 8,898 $218 23 - - - - - - - - $381
8,898
kWh
$218
23
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$559
Cost:
-
$394 9,215 $165 18 - - - - - - - - $394
9,215
kWh
$165
18
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$524
Cost:
$800
$403 9,405 $121 13 - - - - - - - - $403
9,405
kWh
$121
13
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
09: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$182
Cost:
$405
- - - - $182 33 - - - - - - -
-
kWh
-
-
kW-months/year
$182
33
MMBtu
-
-
Tgal
-
-
$
-
-
$
10: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$5,689
Cost:
$750
- - - - $3,240 514 $2,449 1,123,200 - - - - -
-
kWh
-
-
kW-months/year
$3,240
514
MMBtu
$2,449
1,123,200
Tgal
-
-
$
-
-
$
11: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$4,828
Cost:
$12,000
- - - - - - $4,828 2,670,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,828
2,670,000
Tgal
-
-
$
-
-
$
12: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$10,000
Cost:
$250
- - - - - - - - $10,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$10,000
-
$
-
-
$
13: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$2,250
Cost:
$400
- - - - - - - - - - $2,250 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$2,250
-
$
TOTAL RECOMMENDED Savings:
$40,025
Cost:
$31,430
$12,788 298,787 $4,227 453 $3,422 547 $7,277 3,793,200 $10,000 - $2,311 - $12,788
298,787
kWh
$4,227
453
kW-months/year
$3,422
547
MMBtu
$7,277
3,793,200
Tgal
$10,000
-
$
$2,311
-
$
TOTAL IMPLEMENTED Savings:
$12,419
Cost:
$7,015
$3,242 75,766 $1,056 114 $3,422 547 $2,449 1,123,200 - - $2,250 - $3,242
75,766
kWh
$1,056
114
kW-months/year
$3,422
547
MMBtu
$2,449
1,123,200
Tgal
-
-
$
$2,250
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost One-time Revenue or Avoided Cost