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IAC Assessment: BD0209
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IAC Assessment: BD0209
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IAC Center Bradley University
Assessment Year 2002
Principal Product High Pressure Hydraulic Hose Assemblies
NAICS n/a
SIC 3492 - Fluid Power Valves & Hose Fittings
Sales $10,000,000-$50,000,000
# of Employees 48
Plant Area (Sq.Ft.) 60,000
Annual Production 1,675,000 Pieces
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $43,328 906,244 kWh $0.05
Electricity Demand $14,710 1,773 kW-months/year $8.30
Natural Gas $4,150 1,040 MMBtu $3.99
TOTAL ENERGY COSTS $62,962
RECOMMENDED SAVINGS* $173,722 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $704
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,063
Cost:
$1,050
$2,764 48,154 $299 83 - - - - - - $2,764
48,154
kWh
$299
83
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,724
Cost:
$2,550
$1,581 27,547 $143 40 - - - - - - $1,581
27,547
kWh
$143
40
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$977
Cost:
$600
$872 15,212 $105 29 - - - - - - $872
15,212
kWh
$105
29
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$704
Cost:
$2,700
- - - - $704 177 - - - - -
-
kWh
-
-
kW-months/year
$704
177
MMBtu
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$676
Cost:
-
$603 10,515 $73 20 - - - - - - $603
10,515
kWh
$73
20
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$540
Cost:
$750
- - - - - - - - $540 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$540
-
$
07: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$210
Cost:
$300
- - - - - - - - $210 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$210
-
$
08: 4.513 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$165,828
Cost:
$350,000
- - - - - - $165,828 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$165,828
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$173,722
Cost:
$357,950
$5,820 101,428 $620 172 $704 177 $165,828 - $750 - $5,820
101,428
kWh
$620
172
kW-months/year
$704
177
MMBtu
$165,828
-
$
$750
-
$
TOTAL IMPLEMENTED Savings:
$704
Cost:
$2,700
- - - - $704 177 - - - - -
-
kWh
-
-
kW-months/year
$704
177
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost