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IAC Assessment: BD0213
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IAC Assessment: BD0213
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IAC Center Bradley University
Assessment Year 2002
Principal Product Automative Parts
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 411
Plant Area (Sq.Ft.) 186,000
Annual Production 3,520,000 Pieces
Production Hrs. Annual 7,488
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $542,789 17,953,434 kWh $0.03
Electricity Demand $448,769 39,290 kW-months/year $11.42
Electricity Fees $4,560 - $ -
Natural Gas $345,654 52,225 MMBtu $6.62
TOTAL ENERGY COSTS $1,412,074
RECOMMENDED SAVINGS* $112,872 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $36,435
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ $
01: 2.2311 HEAT TREAT PARTS ONLY TO REQUIRED SPECIFICATIONS OR STANDARDS Savings:
$40,151
Cost:
$138,000
- - - - $40,151 6,989 - - - - - - - - -
-
kWh
-
-
kW-months/year
$40,151
6,989
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
02: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$29,490
Cost:
$10,000
$11,373 376,588 $6,892 604 $8,685 1,512 $2,540 500,000 - - - - - - $11,373
376,588
kWh
$6,892
604
kW-months/year
$8,685
1,512
MMBtu
$2,540
500,000
Tgal
-
-
$
-
-
$
-
-
$
03: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$12,416
Cost:
$15,000
- - - - $12,416 2,161 - - - - - - - - -
-
kWh
-
-
kW-months/year
$12,416
2,161
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
04: 2.1222 INSTALL TURBULATORS Savings:
$3,780
Cost:
$2,194
- - - - $3,780 658 - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,780
658
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,926
Cost:
-
$1,822 60,317 $1,104 97 - - - - - - - - - - $1,822
60,317
kWh
$1,104
97
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
06: 2.7145 INSTALL SKYLIGHTS Savings:
$2,793
Cost:
$11,150
$1,092 36,166 $1,701 149 - - - - - - - - - - $1,092
36,166
kWh
$1,701
149
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,056
Cost:
$600
$604 29,894 $452 58 - - - - - - - - - - $604
29,894
kWh
$452
58
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$349
Cost:
$352
$121 4,103 $63 6 - - - - - - - - $165 - $121
4,103
kWh
$63
6
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
$165
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$170
Cost:
$400
$106 3,517 $64 6 - - - - - - - - - - $106
3,517
kWh
$64
6
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
10: 3.4151 MINIMIZE WATER USAGE Savings:
$2,041
Cost:
$1,840
- - - - - - $2,041 305,500 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,041
305,500
Tgal
-
-
$
-
-
$
-
-
$
11: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$15,100
Cost:
$18,000
- - - - - - - - $15,100 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$15,100
-
$
-
-
$
-
-
$
12: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$2,600
Cost:
$155
- - - - - - - - - - $2,600 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$2,600
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$112,872
Cost:
$197,691
$15,118 510,585 $10,276 920 $65,032 11,320 $4,581 805,500 $15,100 - $2,600 - $165 - $15,118
510,585
kWh
$10,276
920
kW-months/year
$65,032
11,320
MMBtu
$4,581
805,500
Tgal
$15,100
-
$
$2,600
-
$
$165
-
$
TOTAL IMPLEMENTED Savings:
$36,435
Cost:
$22,150
$14,997 506,482 $10,213 914 $8,685 1,512 $2,540 500,000 - - - - - - $14,997
506,482
kWh
$10,213
914
kW-months/year
$8,685
1,512
MMBtu
$2,540
500,000
Tgal
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost