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IAC Assessment: BD0215
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IAC Assessment: BD0215
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IAC Center Bradley University
Assessment Year 2002
Principal Product Bicycle Helmets
NAICS n/a
SIC 3949 - Sporting And Athletic Goods, Nec
Sales $50,000,000-$100,000,000
# of Employees 300
Plant Area (Sq.Ft.) 285,000
Annual Production 5,000,000 Pieces
Production Hrs. Annual 3,744
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $227,150 2,863,680 kWh $0.08
Electricity Fees $2,796 - $ -
Natural Gas $113,904 15,297 MMBtu $7.45
TOTAL ENERGY COSTS $343,850
RECOMMENDED SAVINGS* $95,060 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,073
#|Description Savings
Cost
Status Electricity Usage Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ MMBtu $ gal $ $ $ $ $ $
01: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$20,511
Cost:
$4,000
$20,511 258,793 - - - - - - - - - - $20,511
258,793
kWh
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,289
Cost:
$1,500
- - $4,289 585 - - - - - - - - -
-
kWh
$4,289
585
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
03: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$3,792
Cost:
$12,000
$7,126 89,977 $(-3,334) (-515) - - - - - - - - $7,126
89,977
kWh
$(-3,334)
(-515)
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,820
Cost:
$1,875
$1,820 22,860 - - - - - - - - - - $1,820
22,860
kWh
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,290
Cost:
$1,000
$1,290 16,413 - - - - - - - - - - $1,290
16,413
kWh
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$779
Cost:
-
$779 9,965 - - - - - - - - - - $779
9,965
kWh
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$562
Cost:
$400
$562 7,034 - - - - - - - - - - $562
7,034
kWh
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$482
Cost:
$334
$317 4,103 - - - - - - - - $165 - $317
4,103
kWh
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
$165
-
$
09: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$43,076
Cost:
$3,400
- - - - $43,076 10,769 - - - - - - -
-
kWh
-
-
MMBtu
$43,076
10,769
gal
-
-
$
-
-
$
-
-
$
10: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$17,159
Cost:
$18,000
- - - - - - $17,159 - - - - - -
-
kWh
-
-
MMBtu
-
-
gal
$17,159
-
$
-
-
$
-
-
$
11: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$1,300
Cost:
$102
- - - - - - - - $1,300 - - - -
-
kWh
-
-
MMBtu
-
-
gal
-
-
$
$1,300
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$95,060
Cost:
$42,611
$32,405 409,145 $955 70 $43,076 10,769 $17,159 - $1,300 - $165 - $32,405
409,145
kWh
$955
70
MMBtu
$43,076
10,769
gal
$17,159
-
$
$1,300
-
$
$165
-
$
TOTAL IMPLEMENTED Savings:
$21,073
Cost:
$4,400
$21,073 265,827 - - - - - - - - - - $21,073
265,827
kWh
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ MMBtu $ gal $ $ $ $ $ $
Electricity Usage Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost