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IAC Assessment: BD0221
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IAC Assessment: BD0221
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IAC Center Bradley University
Assessment Year 2002
Principal Product Aluminum Castings
NAICS n/a
SIC 3365 - Aluminum Foundries
Sales $1,000,000-$5,000,000
# of Employees 20
Plant Area (Sq.Ft.) 60,000
Annual Production 1,050,000 Pounds
Production Hrs. Annual 2,600
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $98,852 1,311,840 kWh $0.08
Electricity Fees $1,224 - $ -
Natural Gas $30,239 40,986 MMBtu $0.74
TOTAL ENERGY COSTS $136,154
RECOMMENDED SAVINGS* $58,108 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $23,885
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Natural Gas Administrative Changes One-time Revenue or Avoided Cost
$ kWh $ MMBtu $ $ $ $
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$25,075
Cost:
$56,000
$44,964 596,333 $(-19,889) (-2,696) - - - - $44,964
596,333
kWh
$(-19,889)
(-2,696)
MMBtu
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$16,340
Cost:
$1,500
$16,340 216,692 - - - - - - $16,340
216,692
kWh
-
-
MMBtu
-
-
$
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,744
Cost:
$1,500
- - $4,744 592 - - - - -
-
kWh
$4,744
592
MMBtu
-
-
$
-
-
$
04: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$2,178
Cost:
$3,000
- - $2,178 272 - - - - -
-
kWh
$2,178
272
MMBtu
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,881
Cost:
$3,000
$1,881 25,212 - - - - - - $1,881
25,212
kWh
-
-
MMBtu
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$555
Cost:
-
$555 7,356 - - - - - - $555
7,356
kWh
-
-
MMBtu
-
-
$
-
-
$
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$529
Cost:
$900
$529 7,016 - - - - - - $529
7,016
kWh
-
-
MMBtu
-
-
$
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$365
Cost:
$4,000
$365 4,841 - - - - - - $365
4,841
kWh
-
-
MMBtu
-
-
$
-
-
$
09: 4.521 CLEAR AND RENT EXISTING SPACE Savings:
$5,076
Cost:
$1,000
- - - - $5,076 - - - -
-
kWh
-
-
MMBtu
$5,076
-
$
-
-
$
10: 4.447 AUTOMATE PAYROLL SYSTEM Savings:
$1,365
Cost:
$2,500
- - - - - - $1,365 - -
-
kWh
-
-
MMBtu
-
-
$
$1,365
-
$
TOTAL RECOMMENDED Savings:
$58,108
Cost:
$73,400
$64,634 857,450 $(-12,967) (-1,832) $5,076 - $1,365 - $64,634
857,450
kWh
$(-12,967)
(-1,832)
MMBtu
$5,076
-
$
$1,365
-
$
TOTAL IMPLEMENTED Savings:
$23,885
Cost:
$10,000
$19,141 254,101 $4,744 592 - - - - $19,141
254,101
kWh
$4,744
592
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $ $ $
Electricity Usage Natural Gas Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Natural Gas Administrative Changes One-time Revenue or Avoided Cost