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IAC Assessment: BD0226
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IAC Assessment: BD0226
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IAC Center Bradley University
Assessment Year 2003
Principal Product Gray and Ductile Iron Castings
NAICS 331511 - Iron Foundries
SIC 3321 - Gray And Ductile Iron Foundries
Sales $5,000,000-$10,000,000
# of Employees 75
Plant Area (Sq.Ft.) 210,000
Annual Production 7,000 Tons
Production Hrs. Annual 5,382
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $140,813 2,378,005 kWh $0.06
Electricity Demand $29,455 9,541 kW-months/year $3.09
Natural Gas $70,967 6,077 MMBtu $11.68
TOTAL ENERGY COSTS $251,027
RECOMMENDED SAVINGS* $91,868 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $73,478
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $ $ $
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$17,147
Cost:
$11,000
- - - - $17,147 1,468 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$17,147
1,468
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,838
Cost:
$1,200
$7,920 132,870 $918 296 - - - - - - - - - - - - $7,920
132,870
kWh
$918
296
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
03: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,169
Cost:
$500
$1,048 17,585 $121 39 - - - - - - - - - - - - $1,048
17,585
kWh
$121
39
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$740
Cost:
-
$663 11,137 $77 25 - - - - - - - - - - - - $663
11,137
kWh
$77
25
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$545
Cost:
$1,250
$489 8,207 $56 18 - - - - - - - - - - - - $489
8,207
kWh
$56
18
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$74
Cost:
$290
$198 3,329 $14 5 - - - - $(-58) - - - $(-80) - - - $198
3,329
kWh
$14
5
kW-months/year
-
-
MMBtu
-
-
lb
$(-58)
-
$
-
-
$
$(-80)
-
$
-
-
$
07: 3.5221 RECYCLE CASTING SAND Savings:
$9,750
Cost:
$1,000
- - - - - - $9,750 - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$9,750
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
08: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$28,125
Cost:
$1,000
- - - - - - - - - - - - - - $28,125 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
$28,125
-
$
09: 4.447 AUTOMATE PAYROLL SYSTEM Savings:
$25,480
Cost:
$2,500
- - - - - - - - - - $25,480 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$25,480
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$91,868
Cost:
$18,740
$10,318 173,128 $1,186 383 $17,147 1,468 $9,750 - $(-58) - $25,480 - $(-80) - $28,125 - $10,318
173,128
kWh
$1,186
383
kW-months/year
$17,147
1,468
MMBtu
$9,750
-
lb
$(-58)
-
$
$25,480
-
$
$(-80)
-
$
$28,125
-
$
TOTAL IMPLEMENTED Savings:
$73,478
Cost:
$6,950
$9,072 152,214 $1,051 339 - - $9,750 - - - $25,480 - - - $28,125 - $9,072
152,214
kWh
$1,051
339
kW-months/year
-
-
MMBtu
$9,750
-
lb
-
-
$
$25,480
-
$
-
-
$
$28,125
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost