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IAC Assessment: BD0228
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IAC Assessment: BD0228
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IAC Center Bradley University
Assessment Year 2003
Principal Product Automative Components
NAICS 336350 - Motor Vehicle Transmission and Power Train Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 68
Plant Area (Sq.Ft.) 60,000
Annual Production 1,275,000 Pieces
Production Hrs. Annual 7,488
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $101,777 2,802,528 kWh $0.04
Electricity Demand $60,011 5,955 kW-months/year $10.08
Electricity Fees $1,279 - $ -
Natural Gas $8,985 1,327 MMBtu $6.77
TOTAL ENERGY COSTS $173,697
RECOMMENDED SAVINGS* $19,487 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,906
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ $ $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,709
Cost:
$1,500
- - - - $5,709 908 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$5,709
908
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,906
Cost:
$1,300
$2,704 74,488 $1,202 119 - - - - - - - - - - - - $2,704
74,488
kWh
$1,202
119
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,014
Cost:
$900
$2,187 60,288 $827 82 - - - - - - - - - - - - $2,187
60,288
kWh
$827
82
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$1,666
Cost:
$3,000
- - - - $1,666 265 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,666
265
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$959
Cost:
-
$664 18,294 $295 29 - - - - - - - - - - - - $664
18,294
kWh
$295
29
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$730
Cost:
$1,500
$505 13,903 $225 22 - - - - - - - - - - - - $505
13,903
kWh
$225
22
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$107
Cost:
$295
$133 3,662 $50 5 - - - - $(-32) - - - $(-44) - - - $133
3,662
kWh
$50
5
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-32)
-
$
-
-
$
$(-44)
-
$
-
-
$
08: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$454
Cost:
$860
$(-83) (-2,785) - - - - $1,577 5,400 - - $(-1,040) - - - - - $(-83)
(-2,785)
kWh
-
-
kW-months/year
-
-
MMBtu
$1,577
5,400
Tgal
-
-
$
$(-1,040)
-
$
-
-
$
-
-
$
09: 3.4151 MINIMIZE WATER USAGE Savings:
$692
Cost:
$690
- - - - - - $692 129,296 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$692
129,296
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
10: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$2,250
Cost:
$1,000
- - - - - - - - - - - - - - $2,250 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
$2,250
-
$
TOTAL RECOMMENDED Savings:
$19,487
Cost:
$11,045
$6,110 167,850 $2,599 257 $7,375 1,173 $2,269 134,696 $(-32) - $(-1,040) - $(-44) - $2,250 - $6,110
167,850
kWh
$2,599
257
kW-months/year
$7,375
1,173
MMBtu
$2,269
134,696
Tgal
$(-32)
-
$
$(-1,040)
-
$
$(-44)
-
$
$2,250
-
$
TOTAL IMPLEMENTED Savings:
$3,906
Cost:
$1,300
$2,704 74,488 $1,202 119 - - - - - - - - - - - - $2,704
74,488
kWh
$1,202
119
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost