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IAC Assessment: BD0231
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IAC Assessment: BD0231
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IAC Center Bradley University
Assessment Year 2003
Principal Product Oil and Gas Filters
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3599 - Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 89
Plant Area (Sq.Ft.) 61,500
Annual Production 2,300,000 Pieces
Production Hrs. Annual 2,210
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $107,410 1,666,392 kWh $0.06
Electricity Demand $16,735 6,068 kW-months/year $2.76
Electricity Fees $1,972 - $ -
Natural Gas $47,889 8,222 MMBtu $5.82
TOTAL ENERGY COSTS $175,378
RECOMMENDED SAVINGS* $102,847 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $79,290
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$20,138
Cost:
$57,000
$26,866 416,520 $5,304 1,922 $(-12,032) (-2,165) - - - - - - $26,866
416,520
kWh
$5,304
1,922
kW-months/year
$(-12,032)
(-2,165)
MMBtu
-
-
gal
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,777
Cost:
$1,600
$2,255 34,984 $522 190 - - - - - - - - $2,255
34,984
kWh
$522
190
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,010
Cost:
$2,025
$1,524 23,657 $486 176 - - - - - - - - $1,524
23,657
kWh
$486
176
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,061
Cost:
$4,995
$978 15,168 $108 40 - - - - - - $(-25) - $978
15,168
kWh
$108
40
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
$(-25)
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$400
Cost:
$130
$320 4,956 $80 29 - - - - - - - - $320
4,956
kWh
$80
29
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$113
Cost:
-
$92 1,413 $21 8 - - - - - - - - $92
1,413
kWh
$21
8
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
07: 3.2121 CONVERT TO ELECTROSTATIC POWDER COATING Savings:
$12,010
Cost:
$17,500
- - - - - - $12,010 924 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$12,010
924
gal
-
-
$
-
-
$
08: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$28,875
Cost:
$15,000
- - - - - - - - $28,875 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$28,875
-
$
-
-
$
09: 4.4450 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$28,875
Cost:
$20,000
- - - - - - - - $28,875 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$28,875
-
$
-
-
$
10: 4.4470 AUTOMATE PAYROLL SYSTEM Savings:
$6,240
Cost:
$2,500
- - - - - - - - $6,240 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$6,240
-
$
-
-
$
11: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$348
Cost:
$1,000
- - - - - - - - - - $348 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
$348
-
$
TOTAL RECOMMENDED Savings:
$102,847
Cost:
$121,750
$32,035 496,698 $6,521 2,365 $(-12,032) (-2,165) $12,010 924 $63,990 - $323 - $32,035
496,698
kWh
$6,521
2,365
kW-months/year
$(-12,032)
(-2,165)
MMBtu
$12,010
924
gal
$63,990
-
$
$323
-
$
TOTAL IMPLEMENTED Savings:
$79,290
Cost:
$56,730
$2,667 41,353 $623 227 - - $12,010 924 $63,990 - - - $2,667
41,353
kWh
$623
227
kW-months/year
-
-
MMBtu
$12,010
924
gal
$63,990
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes One-time Revenue or Avoided Cost