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IAC Assessment: BD0236
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IAC Assessment: BD0236
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IAC Center Bradley University
Assessment Year 2003
Principal Product Wood care products
NAICS 325510 - Paint and Coating Manufacturing
SIC 2851 - Paints And Allied Products
Sales $100,000,000-$500,000,000
# of Employees 210
Plant Area (Sq.Ft.) 201,000
Annual Production 40,000,000 Pieces
Production Hrs. Annual 8,160
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $154,964 4,610,300 kWh $0.03
Electricity Demand $92,904 8,848 kW-months/year $10.50
Natural Gas $100,531 14,632 MMBtu $6.87
TOTAL ENERGY COSTS $351,172
RECOMMENDED SAVINGS* $144,093 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $121,284
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$20,989
Cost:
$23,000
- - - - $20,989 3,055 - - - - - - -
-
kWh
-
-
kW-months/year
$20,989
3,055
MMBtu
-
-
Tgal
-
-
lb
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,247
Cost:
$900
$5,651 168,121 $2,596 247 - - - - - - - - $5,651
168,121
kWh
$2,596
247
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$5,511
Cost:
$19,250
$4,083 121,614 $1,428 136 - - - - - - - - $4,083
121,614
kWh
$1,428
136
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,728
Cost:
$200
$2,554 76,031 $1,174 112 - - - - - - - - $2,554
76,031
kWh
$1,174
112
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,143
Cost:
$2,325
$1,901 56,626 $1,242 118 - - - - - - - - $1,901
56,626
kWh
$1,242
118
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
06: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$2,046
Cost:
$2,000
$(-114) (-3,407) $(-63) (-6) $2,223 324 - - - - - - $(-114)
(-3,407)
kWh
$(-63)
(-6)
kW-months/year
$2,223
324
MMBtu
-
-
Tgal
-
-
lb
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,018
Cost:
$1,000
$1,383 41,163 $635 61 - - - - - - - - $1,383
41,163
kWh
$635
61
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
08: 2.1222 INSTALL TURBULATORS Savings:
$1,075
Cost:
$1,200
- - - - $1,075 157 - - - - - - -
-
kWh
-
-
kW-months/year
$1,075
157
MMBtu
-
-
Tgal
-
-
lb
-
-
$
09: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,047
Cost:
$1,560
- - - - $1,047 153 - - - - - - -
-
kWh
-
-
kW-months/year
$1,047
153
MMBtu
-
-
Tgal
-
-
lb
-
-
$
10: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$6,061
Cost:
$1,000
- - - - - - - - $6,061 197,000 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$6,061
197,000
lb
-
-
$
11: 3.4151 MINIMIZE WATER USAGE Savings:
$773
Cost:
$460
- - - - - - $773 122,400 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$773
122,400
Tgal
-
-
lb
-
-
$
12: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$89,455
Cost:
$99,000
- - - - - - - - - - $89,455 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$89,455
-
$
TOTAL RECOMMENDED Savings:
$144,093
Cost:
$151,895
$15,458 460,148 $7,012 668 $25,334 3,689 $773 122,400 $6,061 197,000 $89,455 - $15,458
460,148
kWh
$7,012
668
kW-months/year
$25,334
3,689
MMBtu
$773
122,400
Tgal
$6,061
197,000
lb
$89,455
-
$
TOTAL IMPLEMENTED Savings:
$121,284
Cost:
$126,875
$15,458 460,148 $7,012 668 $3,298 481 - - $6,061 197,000 $89,455 - $15,458
460,148
kWh
$7,012
668
kW-months/year
$3,298
481
MMBtu
-
-
Tgal
$6,061
197,000
lb
$89,455
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes