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IAC Assessment: BD0237
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IAC Assessment: BD0237
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IAC Center Bradley University
Assessment Year 2003
Principal Product Steel forgings
NAICS 332111 - Iron and Steel Forging
SIC 3462 - Iron And Steel Forgings
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 122,000
Annual Production 19,000,000 Pounds
Production Hrs. Annual 4,160
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $338,405 8,441,927 kWh $0.04
Electricity Demand $165,939 37,606 kW-months/year $4.41
Electricity Fees $18,651 - $ -
Natural Gas $129,418 40,417 MMBtu $3.20
TOTAL ENERGY COSTS $652,413
RECOMMENDED SAVINGS* $185,971 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$32,297
Cost:
$56,000
- - - - $32,297 7,504 - - - - -
-
kWh
-
-
kW-months/year
$32,297
7,504
MMBtu
-
-
$
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$8,921
Cost:
$5,000
- - - - $8,921 2,073 - - - - -
-
kWh
-
-
kW-months/year
$8,921
2,073
MMBtu
-
-
$
-
-
$
03: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$4,857
Cost:
$2,000
$3,687 91,946 $1,170 265 - - - - - - $3,687
91,946
kWh
$1,170
265
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,331
Cost:
-
$3,286 82,195 $1,045 237 - - - - - - $3,286
82,195
kWh
$1,045
237
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,365
Cost:
$1,275
$877 21,870 $488 111 - - - - - - $877
21,870
kWh
$488
111
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$62,620
Cost:
$10,000
- - $162,620 36,854 - - $(-100,000) - - - -
-
kWh
$162,620
36,854
kW-months/year
-
-
MMBtu
$(-100,000)
-
$
-
-
$
07: 4.445 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$39,936
Cost:
$45,000
- - - - - - $39,936 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$39,936
-
$
-
-
$
08: 4.447 AUTOMATE PAYROLL SYSTEM Savings:
$16,965
Cost:
$7,000
- - - - - - $16,965 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$16,965
-
$
-
-
$
09: 4.445 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$12,480
Cost:
$25,000
- - - - - - $12,480 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$12,480
-
$
-
-
$
10: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$2,199
Cost:
-
- - - - - - - - $2,199 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$2,199
-
$
TOTAL RECOMMENDED Savings:
$185,971
Cost:
$151,275
$7,850 196,011 $165,323 37,467 $41,218 9,577 $(-30,619) - $2,199 - $7,850
196,011
kWh
$165,323
37,467
kW-months/year
$41,218
9,577
MMBtu
$(-30,619)
-
$
$2,199
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes