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IAC Assessment: BD0252
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IAC Assessment: BD0252
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IAC Center Bradley University
Assessment Year 2004
Principal Product Paper Converting, Filing & Writing Products
NAICS 322230 - Stationery Product Manufacturing
SIC 2675 - Die-cut Paper And Board
Sales n/a
# of Employees 250
Plant Area (Sq.Ft.) 250,000
Annual Production 161,000,000 Pounds
Production Hrs. Annual 7,488
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $227,659 5,655,312 kWh $0.04
Electricity Demand $92,118 14,020 kW-months/year $6.57
Natural Gas $26,200 4,793 MMBtu $5.47
TOTAL ENERGY COSTS $345,977
RECOMMENDED SAVINGS* $104,509 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $32,671
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$41,756
Cost:
$45,855
$28,511 707,457 $7,448 1,134 - - - - $1,846 - - - $3,951 - $28,511
707,457
kWh
$7,448
1,134
kW-months/year
-
-
MMBtu
-
-
lb
$1,846
-
$
-
-
$
$3,951
-
$
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$14,765
Cost:
$1,275
$10,524 261,145 $2,750 418 - - - - $552 - - - $939 - $10,524
261,145
kWh
$2,750
418
kW-months/year
-
-
MMBtu
-
-
lb
$552
-
$
-
-
$
$939
-
$
03: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$4,556
Cost:
$2,000
- - - - $4,556 1,050 - - - - - - - - -
-
kWh
-
-
kW-months/year
$4,556
1,050
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,935
Cost:
$500
$1,534 38,074 $401 61 - - - - - - - - - - $1,534
38,074
kWh
$401
61
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,806
Cost:
$1,725
$1,161 28,728 $496 75 - - - - $29 - - - $120 - $1,161
28,728
kWh
$496
75
kW-months/year
-
-
MMBtu
-
-
lb
$29
-
$
-
-
$
$120
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$952
Cost:
-
$755 18,736 $197 30 - - - - - - - - - - $755
18,736
kWh
$197
30
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$701
Cost:
$1,100
- - - - $701 129 - - - - - - - - -
-
kWh
-
-
kW-months/year
$701
129
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$446
Cost:
$500
$195 4,837 $51 8 - - - - $84 - - - $116 - $195
4,837
kWh
$51
8
kW-months/year
-
-
MMBtu
-
-
lb
$84
-
$
-
-
$
$116
-
$
09: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$13,400
Cost:
$120
- - - - - - $13,400 650,000 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$13,400
650,000
lb
-
-
$
-
-
$
-
-
$
10: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$12,372
Cost:
$1,000
- - - - - - $12,372 331,000 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$12,372
331,000
lb
-
-
$
-
-
$
-
-
$
11: 4.4470 AUTOMATE PAYROLL SYSTEM Savings:
$7,020
Cost:
$2,500
- - - - - - - - $7,020 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$7,020
-
$
-
-
$
-
-
$
12: 4.2130 PURCHASE MATERIAL FROM SUPPLIER IN CUSTOMIZED PACKAGING Savings:
$4,800
Cost:
$1,000
- - - - - - - - - - $4,800 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$4,800
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$104,509
Cost:
$57,575
$42,680 1,058,977 $11,343 1,726 $5,257 1,179 $25,772 981,000 $9,531 - $4,800 - $5,126 - $42,680
1,058,977
kWh
$11,343
1,726
kW-months/year
$5,257
1,179
MMBtu
$25,772
981,000
lb
$9,531
-
$
$4,800
-
$
$5,126
-
$
TOTAL IMPLEMENTED Savings:
$32,671
Cost:
$3,720
$950 23,573 $248 38 $701 129 $25,772 981,000 $84 - $4,800 - $116 - $950
23,573
kWh
$248
38
kW-months/year
$701
129
MMBtu
$25,772
981,000
lb
$84
-
$
$4,800
-
$
$116
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost