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IAC Assessment: BD0256
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IAC Assessment: BD0256
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IAC Center Bradley University
Assessment Year 2004
Principal Product Pet Food
NAICS 311119 - Other Animal Food Manufacturing
SIC 2048 - Prepared Feeds, Nec
Sales $100,000,000-$500,000,000
# of Employees 200
Plant Area (Sq.Ft.) 250,000
Annual Production 400,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,033,700 31,189,899 kWh $0.03
Electricity Demand $363,628 52,834 kW-months/year $6.88
Natural Gas $166,736 247,630 MMBtu $0.67
TOTAL ENERGY COSTS $1,629,914
RECOMMENDED SAVINGS* $272,944 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $246,780
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $ $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$146,428
Cost:
$60,000
- - - - $146,428 21,920 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$146,428
21,920
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$62,641
Cost:
$14,500
- - - - $62,641 9,377 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$62,641
9,377
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$10,608
Cost:
-
$8,257 249,441 $2,351 342 - - - - - - - - - - - - $8,257
249,441
kWh
$2,351
342
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$8,310
Cost:
$645
$5,735 173,273 $1,633 237 - - - - - - $377 - $565 - - - $5,735
173,273
kWh
$1,633
237
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$377
-
$
$565
-
$
-
-
$
05: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$7,326
Cost:
$16,700
$5,702 172,280 $1,624 236 - - - - - - - - - - - - $5,702
172,280
kWh
$1,624
236
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$5,554
Cost:
$1,845
$4,573 138,149 $981 142 - - - - - - - - - - - - $4,573
138,149
kWh
$981
142
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,832
Cost:
$9,540
$4,041 122,091 $956 139 - - - - - - $(-165) - - - - - $4,041
122,091
kWh
$956
139
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$(-165)
-
$
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,959
Cost:
$420
$1,561 47,166 $383 56 - - - - - - $9 - $6 - - - $1,561
47,166
kWh
$383
56
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$9
-
$
$6
-
$
-
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,650
Cost:
$600
$1,317 39,800 $333 48 - - - - - - - - - - - - $1,317
39,800
kWh
$333
48
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
10: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,352
Cost:
$250
$729 22,033 $623 91 - - - - - - - - - - - - $729
22,033
kWh
$623
91
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$475
Cost:
$551
$187 5,659 $54 8 - - - - - - $98 - $136 - - - $187
5,659
kWh
$54
8
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$98
-
$
$136
-
$
-
-
$
12: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$5,460
Cost:
-
- - - - - - - - $5,460 312,000 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$5,460
312,000
lb
-
-
$
-
-
$
-
-
$
13: 3.4151 MINIMIZE WATER USAGE Savings:
$3,869
Cost:
$1,250
- - - - - - $3,869 292,000 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,869
292,000
gal
-
-
lb
-
-
$
-
-
$
-
-
$
14: 4.2140 PURCHASE APPROPRIATELY SIZED MATERIAL Savings:
$12,480
Cost:
$1,000
- - - - - - - - - - - - - - $12,480 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
$12,480
-
$
TOTAL RECOMMENDED Savings:
$272,944
Cost:
$107,301
$32,102 969,892 $8,938 1,299 $209,069 31,297 $3,869 292,000 $5,460 312,000 $319 - $707 - $12,480 - $32,102
969,892
kWh
$8,938
1,299
kW-months/year
$209,069
31,297
MMBtu
$3,869
292,000
gal
$5,460
312,000
lb
$319
-
$
$707
-
$
$12,480
-
$
TOTAL IMPLEMENTED Savings:
$246,780
Cost:
$78,365
$15,708 474,556 $4,048 588 $209,069 31,297 - - $5,460 312,000 $9 - $6 - $12,480 - $15,708
474,556
kWh
$4,048
588
kW-months/year
$209,069
31,297
MMBtu
-
-
gal
$5,460
312,000
lb
$9
-
$
$6
-
$
$12,480
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Primary Product