Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Bradley University |
|---|---|
| Assessment Year | 2004 |
| Principal Product | Machined Metal and Plastic Products |
| NAICS | 332721 - Precision Turned Product Manufacturing |
| SIC | 3451 - Screw Machine Products |
| Sales | $5,000,000-$10,000,000 |
| # of Employees | 70 |
| Plant Area (Sq.Ft.) | 20,000 |
| Annual Production | 6,000,000 Pieces |
| Production Hrs. Annual | 5,200 |
| Location (State) | IL |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $25,222 | 441,840 | kWh | $0.06 |
| Electricity Demand | $17,829 | 1,968 | kW-months/year | $9.06 |
| Natural Gas | $8,314 | 1,437 | MMBtu | $5.79 |
| TOTAL ENERGY COSTS | $54,975 | |||
| RECOMMENDED SAVINGS* | $136,812 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $133,952 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Other Liquid (non-haz) | Other Liquid (haz) | Solid Waste (non-haz) | Personnel Changes | Primary Raw Material | Ancillary Material Cost | One-time Revenue or Avoided Cost | Increase in Production | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Other Liquid (non-haz) | Other Liquid (haz) | Solid Waste (non-haz) | Personnel Changes | Primary Raw Material | Ancillary Material Cost | One-time Revenue or Avoided Cost | Increase in Production | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | gal | $ | gal | $ | lb | $ | $ | $ | $ | $ | $ | $ | $ | $ | % | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.7134 USE PHOTOCELL CONTROLS |
Savings: $2,004 Cost: $1,500 |
$1,123 | 19,691 | $730 | 81 | - | - | - | - | - | - | - | - | - | - | $80 | - | $71 | - | - | - | - | - | - | - |
$1,123 19,691 kWh |
$730 81 kW-months/year |
- - MMBtu |
- - Tgal |
- - gal |
- - gal |
- - lb |
$80 - $ |
$71 - $ |
- - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $2,039 Cost: $400 |
$1,371 | 24,000 | $668 | 74 | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - |
$1,371 24,000 kWh |
$668 74 kW-months/year |
- - MMBtu |
- - Tgal |
- - gal |
- - gal |
- - lb |
- - $ |
- - $ |
- - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $1,102 Cost: $3 |
$590 | 10,327 | $180 | 20 | - | - | - | - | - | - | - | - | - | - | $142 | - | $190 | - | - | - | - | - | - | - |
$590 10,327 kWh |
$180 20 kW-months/year |
- - MMBtu |
- - Tgal |
- - gal |
- - gal |
- - lb |
$142 - $ |
$190 - $ |
- - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.7134 USE PHOTOCELL CONTROLS |
Savings: $857 Cost: $975 |
$275 | 4,813 | $244 | 27 | - | - | - | - | - | - | - | - | - | - | $144 | - | $194 | - | - | - | - | - | - | - |
$275 4,813 kWh |
$244 27 kW-months/year |
- - MMBtu |
- - Tgal |
- - gal |
- - gal |
- - lb |
$144 - $ |
$194 - $ |
- - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $586 Cost: $150 |
- | - | - | - | $586 | 101 | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$586 101 MMBtu |
- - Tgal |
- - gal |
- - gal |
- - lb |
- - $ |
- - $ |
- - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $475 Cost: - |
$319 | 5,586 | $156 | 17 | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - |
$319 5,586 kWh |
$156 17 kW-months/year |
- - MMBtu |
- - Tgal |
- - gal |
- - gal |
- - lb |
- - $ |
- - $ |
- - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $921 Cost: $722 |
$475 | 8,322 | $103 | 11 | - | - | - | - | - | - | - | - | - | - | $144 | - | $199 | - | - | - | - | - | - | - |
$475 8,322 kWh |
$103 11 kW-months/year |
- - MMBtu |
- - Tgal |
- - gal |
- - gal |
- - lb |
$144 - $ |
$199 - $ |
- - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $199 Cost: $117 |
$38 | 674 | $70 | 8 | - | - | - | - | - | - | - | - | - | - | $42 | - | $49 | - | - | - | - | - | - | - |
$38 674 kWh |
$70 8 kW-months/year |
- - MMBtu |
- - Tgal |
- - gal |
- - gal |
- - lb |
$42 - $ |
$49 - $ |
- - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $159 Cost: $300 |
$107 | 1,868 | $52 | 6 | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - |
$107 1,868 kWh |
$52 6 kW-months/year |
- - MMBtu |
- - Tgal |
- - gal |
- - gal |
- - lb |
- - $ |
- - $ |
- - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST |
Savings: $20,632 Cost: $400 |
- | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | $(-2,288) | - | $22,920 | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
- - gal |
- - gal |
- - lb |
- - $ |
- - $ |
$(-2,288) - $ |
$22,920 - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL |
Savings: $1,331 Cost: $2 |
- | - | - | - | - | - | - | - | - | - | $1,331 | 1,056 | - | - | - | - | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
- - gal |
$1,331 1,056 gal |
- - lb |
- - $ |
- - $ |
- - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE |
Savings: $1,000 Cost: $240 |
- | - | - | - | - | - | - | - | - | - | - | - | $1,000 | 19,968 | - | - | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
- - gal |
- - gal |
$1,000 19,968 lb |
- - $ |
- - $ |
- - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 13: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER |
Savings: $847 Cost: $102 |
- | - | - | - | - | - | - | - | - | - | - | - | $847 | 64,000 | - | - | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
- - gal |
- - gal |
$847 64,000 lb |
- - $ |
- - $ |
- - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 14: 3.4151 MINIMIZE WATER USAGE |
Savings: $702 Cost: $1,035 |
- | - | - | - | - | - | $702 | 107,640 | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$702 107,640 Tgal |
- - gal |
- - gal |
- - lb |
- - $ |
- - $ |
- - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 15: 4.443 INSTALL AUTOMATIC BOILER FUEL FEED SYSTEM |
Savings: $49,566 Cost: $91,500 |
- | - | - | - | - | - | - | - | - | - | - | - | - | - | $(-31,434) | - | - | - | - | - | - | - | $81,000 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
- - gal |
- - gal |
- - lb |
$(-31,434) - $ |
- - $ |
- - $ |
- - $ |
$81,000 - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 16: 4.132 PURCHASE NEW EQUIPMENT TO REDUCE MATERIAL USE / COST |
Savings: $54,392 Cost: $210,000 |
$(-7,643) | (-133,861) | - | - | - | - | - | - | $(-833) | - | - | - | - | - | $62,868 | - | - | - | - | - | - | - | - | - |
$(-7,643) (-133,861) kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
$(-833) - gal |
- - gal |
- - lb |
$62,868 - $ |
- - $ |
- - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $136,812 Cost: $307,446 |
$(-3,345) | (-58,580) | $2,203 | 244 | $586 | 101 | $702 | 107,640 | $(-833) | - | $1,331 | 1,056 | $1,847 | 83,968 | $31,986 | - | $703 | - | $(-2,288) | - | $22,920 | - | $81,000 | - | $(-3,345) (-58,580) kWh |
$2,203 244 kW-months/year |
$586 101 MMBtu |
$702 107,640 Tgal |
$(-833) - gal |
$1,331 1,056 gal |
$1,847 83,968 lb |
$31,986 - $ |
$703 - $ |
$(-2,288) - $ |
$22,920 - $ |
$81,000 - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $133,952 Cost: $305,316 |
$(-4,248) | (-74,394) | $1,709 | 189 | $586 | 101 | - | - | $(-833) | - | $1,331 | 1,056 | $1,847 | 83,968 | $31,658 | - | $270 | - | $(-2,288) | - | $22,920 | - | $81,000 | - | $(-4,248) (-74,394) kWh |
$1,709 189 kW-months/year |
$586 101 MMBtu |
- - Tgal |
$(-833) - gal |
$1,331 1,056 gal |
$1,847 83,968 lb |
$31,658 - $ |
$270 - $ |
$(-2,288) - $ |
$22,920 - $ |
$81,000 - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | gal | $ | gal | $ | lb | $ | $ | $ | $ | $ | $ | $ | $ | $ | % | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Other Liquid (non-haz) | Other Liquid (haz) | Solid Waste (non-haz) | Personnel Changes | Primary Raw Material | Ancillary Material Cost | One-time Revenue or Avoided Cost | Increase in Production | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Other Liquid (non-haz) | Other Liquid (haz) | Solid Waste (non-haz) | Personnel Changes | Primary Raw Material | Ancillary Material Cost | One-time Revenue or Avoided Cost | Increase in Production | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||