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IAC Assessment: BD0268
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IAC Assessment: BD0268
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IAC Center Bradley University
Assessment Year 2004
Principal Product Rubber stock used for hudraulic, industrial, and automotive hoses
NAICS 326291 - Rubber Product Manufacturing for Mechanical Use
SIC 3052 - Rubber & Plastics Hose & Belting
Sales $50,000,000-$100,000,000
# of Employees 100
Plant Area (Sq.Ft.) 470,000
Annual Production 60,000,000 Pieces
Production Hrs. Annual 8,760
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $892,942 25,156,943 kWh $0.04
Electricity Demand $435,649 48,401 kW-months/year $9.00
Natural Gas $464,987 81,593 MMBtu $5.70
TOTAL ENERGY COSTS $1,793,578
RECOMMENDED SAVINGS* $548,283 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $532,628
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
01: 2.7229 AIR CONDITION ONLY SPACE NECESSARY Savings:
$352,557
Cost:
$1,500,000
$9,638 271,515 $6,713 746 $16,766 3,134 - - - - $319,440 - - - $9,638
271,515
kWh
$6,713
746
kW-months/year
$16,766
3,134
MMBtu
-
-
lb
-
-
$
$319,440
-
$
-
-
$
02: 2.2191 SUBSTITUTE HOT PROCESS FLUIDS FOR STEAM Savings:
$81,415
Cost:
$130,000
- - - - $81,415 18,099 - - - - - - - - -
-
kWh
-
-
kW-months/year
$81,415
18,099
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$40,434
Cost:
$49,000
- - - - $40,434 7,106 - - - - - - - - -
-
kWh
-
-
kW-months/year
$40,434
7,106
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.2447 HEAT WATER WITH EXHAUST HEAT Savings:
$31,790
Cost:
$35,000
- - - - $31,790 5,942 - - - - - - - - -
-
kWh
-
-
kW-months/year
$31,790
5,942
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.7131 ADD AREA LIGHTING SWITCHES Savings:
$14,266
Cost:
$9,000
- - - - $14,266 2,667 - - - - - - - - -
-
kWh
-
-
kW-months/year
$14,266
2,667
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,170
Cost:
$200
$3,837 108,088 $1,333 148 - - - - - - - - - - $3,837
108,088
kWh
$1,333
148
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$2,701
Cost:
$1,500
- - - - $2,701 475 - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,701
475
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$784
Cost:
$1,320
$199 7,170 $585 66 - - - - - - - - - - $199
7,170
kWh
$585
66
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
09: 2.7134 USE PHOTOCELL CONTROLS Savings:
$605
Cost:
$240
$276 7,779 $288 32 - - - - $15 - - - $26 - $276
7,779
kWh
$288
32
kW-months/year
-
-
MMBtu
-
-
lb
$15
-
$
-
-
$
$26
-
$
10: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$461
Cost:
$20
$342 9,636 $119 13 - - - - - - - - - - $342
9,636
kWh
$119
13
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
11: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$15,653
Cost:
$6,914
- - - - - - $15,653 30,000 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$15,653
30,000
lb
-
-
$
-
-
$
-
-
$
12: 3.1162 USE LESS WASTEFUL PACKAGING Savings:
$1,586
Cost:
$3,600
- - - - - - $360 14,400 $1,226 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$360
14,400
lb
$1,226
-
$
-
-
$
-
-
$
13: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$861
Cost:
$173
- - - - - - - - $861 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$861
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$548,283
Cost:
$1,736,967
$14,292 404,188 $9,038 1,005 $187,372 37,423 $16,013 44,400 $2,102 - $319,440 - $26 - $14,292
404,188
kWh
$9,038
1,005
kW-months/year
$187,372
37,423
MMBtu
$16,013
44,400
lb
$2,102
-
$
$319,440
-
$
$26
-
$
TOTAL IMPLEMENTED Savings:
$532,628
Cost:
$1,726,407
$13,817 389,239 $8,165 907 $173,106 34,756 $16,013 44,400 $2,087 - $319,440 - - - $13,817
389,239
kWh
$8,165
907
kW-months/year
$173,106
34,756
MMBtu
$16,013
44,400
lb
$2,087
-
$
$319,440
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost