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IAC Assessment: BD0269
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IAC Assessment: BD0269
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IAC Center Bradley University
Assessment Year 2004
Principal Product Stoneware Ceramics
NAICS 327110 - Pottery, Ceramics, and Plumbing Fixture Manufacturing
SIC 3269 - Pottery Products, Nec
Sales $1,000,000-$5,000,000
# of Employees 60
Plant Area (Sq.Ft.) 60,000
Annual Production 1,462,000 Pieces
Production Hrs. Annual 2,080
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $42,875 881,400 kWh $0.05
Electricity Demand $35,183 3,693 kW-months/year $9.53
Natural Gas $144,878 21,280 MMBtu $6.81
TOTAL ENERGY COSTS $230,015
RECOMMENDED SAVINGS* $24,590 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,380
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,588
Cost:
$225
$2,152 44,284 $2,436 256 - - - - - - - - - - $2,152
44,284
kWh
$2,436
256
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
02: 2.2531 RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR Savings:
$3,568
Cost:
$3,200
- - - - $3,568 656 - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,568
656
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
03: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$2,822
Cost:
$1,400
- - - - $2,822 519 - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,822
519
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
04: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$2,160
Cost:
$5,500
- - - - $2,160 398 - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,160
398
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,779
Cost:
$42
$763 15,702 $1,016 107 - - - - - - - - - - $763
15,702
kWh
$1,016
107
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,736
Cost:
-
$814 16,758 $922 97 - - - - - - - - - - $814
16,758
kWh
$922
97
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
07: 2.4113 INSTALL MOTOR VOLTAGE CONTROLLER ON LIGHTLY LOADED MOTORS Savings:
$1,363
Cost:
$340
$735 15,132 $628 66 - - - - - - - - - - $735
15,132
kWh
$628
66
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,601
Cost:
$731
$568 11,681 $642 67 - - - - - - $391 - - - $568
11,681
kWh
$642
67
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$391
-
$
-
-
$
09: 2.7141 LOWER LIGHT FIXTURES IN HIGH CEILING AREAS Savings:
$1,243
Cost:
$2,000
$261 5,356 $982 103 - - - - - - - - - - $261
5,356
kWh
$982
103
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,157
Cost:
$1,200
$470 9,655 $687 72 - - - - - - - - - - $470
9,655
kWh
$687
72
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
11: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$680
Cost:
$500
$319 6,573 $361 38 - - - - - - - - - - $319
6,573
kWh
$361
38
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$373
Cost:
$368
$191 3,924 $51 5 - - - - - - $87 - $44 - $191
3,924
kWh
$51
5
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$87
-
$
$44
-
$
13: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$274
Cost:
$850
$274 5,636 - - - - - - - - - - - - $274
5,636
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
14: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$236
Cost:
$70
$121 2,477 $115 8 - - - - - - - - - - $121
2,477
kWh
$115
8
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
15: 3.4155 METER WASTE WATER Savings:
$587
Cost:
$165
- - - - - - - - $587 130,662 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$587
130,662
gal
-
-
$
-
-
$
16: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$423
Cost:
$746
- - - - - - $423 62,244 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$423
62,244
Tgal
-
-
gal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$24,590
Cost:
$17,337
$6,668 137,178 $7,840 819 $8,550 1,573 $423 62,244 $587 130,662 $478 - $44 - $6,668
137,178
kWh
$7,840
819
kW-months/year
$8,550
1,573
MMBtu
$423
62,244
Tgal
$587
130,662
gal
$478
-
$
$44
-
$
TOTAL IMPLEMENTED Savings:
$21,380
Cost:
$15,245
$5,161 106,185 $6,137 640 $8,550 1,573 $423 62,244 $587 130,662 $478 - $44 - $5,161
106,185
kWh
$6,137
640
kW-months/year
$8,550
1,573
MMBtu
$423
62,244
Tgal
$587
130,662
gal
$478
-
$
$44
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Ancillary Material Cost