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IAC Assessment: BD0270
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IAC Assessment: BD0270
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IAC Center Bradley University
Assessment Year 2004
Principal Product Machine Parts, Bent and Fabricated Tubes
NAICS 332996 - Fabricated Pipe and Pipe Fitting Manufacturing
SIC 3599 - Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 385
Plant Area (Sq.Ft.) 155,000
Annual Production 500,000 Pieces
Production Hrs. Annual 7,488
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $250,398 4,871,424 kWh $0.05
Electricity Demand $25,726 10,982 kW-months/year $2.34
Natural Gas $100,471 13,994 MMBtu $7.18
TOTAL ENERGY COSTS $387,096
RECOMMENDED SAVINGS* $73,667 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $40,435
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$20,872
Cost:
-
$19,453 378,473 $1,419 607 - - - - - - - - $19,453
378,473
kWh
$1,419
607
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$13,615
Cost:
$24,000
- - - - $2,383 350 - - $11,232 - - - -
-
kWh
-
-
kW-months/year
$2,383
350
MMBtu
-
-
Tgal
$11,232
-
$
-
-
$
03: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$11,491
Cost:
$18,616
$276 5,371 $52 28 $11,163 1,609 - - - - - - $276
5,371
kWh
$52
28
kW-months/year
$11,163
1,609
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$11,396
Cost:
$480
$10,161 197,683 $741 317 - - - - $90 - $404 - $10,161
197,683
kWh
$741
317
kW-months/year
-
-
MMBtu
-
-
Tgal
$90
-
$
$404
-
$
05: 2.1122 RE-SIZE CHARGING OPENINGS OR ADD A MOVABLE DOOR ON EQUIPMENT Savings:
$4,757
Cost:
$1,000
- - - - $4,757 698 - - - - - - -
-
kWh
-
-
kW-months/year
$4,757
698
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,453
Cost:
$3,500
- - - - $2,453 360 - - - - - - -
-
kWh
-
-
kW-months/year
$2,453
360
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,382
Cost:
$750
$2,218 43,698 $164 70 - - - - - - - - $2,218
43,698
kWh
$164
70
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
08: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$2,173
Cost:
$75
$1,774 34,505 $146 62 - - - - $37 - $216 - $1,774
34,505
kWh
$146
62
kW-months/year
-
-
MMBtu
-
-
Tgal
$37
-
$
$216
-
$
09: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,040
Cost:
$320
$903 17,572 $99 42 - - - - $10 - $28 - $903
17,572
kWh
$99
42
kW-months/year
-
-
MMBtu
-
-
Tgal
$10
-
$
$28
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$353
Cost:
$168
$254 4,938 $19 8 - - - - $50 - $30 - $254
4,938
kWh
$19
8
kW-months/year
-
-
MMBtu
-
-
Tgal
$50
-
$
$30
-
$
11: 3.4151 MINIMIZE WATER USAGE Savings:
$3,135
Cost:
$1,320
- - - - - - $3,135 720,720 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,135
720,720
Tgal
-
-
$
-
-
$
12: 4.3220 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
-
Cost:
$3,000
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$73,667
Cost:
$53,229
$35,039 682,240 $2,640 1,134 $20,756 3,016 $3,135 720,720 $11,419 - $678 - $35,039
682,240
kWh
$2,640
1,134
kW-months/year
$20,756
3,016
MMBtu
$3,135
720,720
Tgal
$11,419
-
$
$678
-
$
TOTAL IMPLEMENTED Savings:
$40,435
Cost:
$25,313
$24,602 479,186 $1,847 789 $2,383 350 - - $11,329 - $274 - $24,602
479,186
kWh
$1,847
789
kW-months/year
$2,383
350
MMBtu
-
-
Tgal
$11,329
-
$
$274
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost