IAC logo
IAC Assessment: BD0270
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: BD0270
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Bradley University
Assessment Year 2004
Principal Product Machine Parts, Bent and Fabricated Tubes
NAICS 332996 - Fabricated Pipe and Pipe Fitting Manufacturing
SIC 3599 - Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 385
Plant Area (Sq.Ft.) 155,000
Annual Production 500,000 Pieces
Production Hrs. Annual 7,488
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $250,398 4,871,424 kWh $0.05
Electricity Demand $25,726 10,982 kW-months/year $2.34
Natural Gas $100,471 13,994 MMBtu $7.18
TOTAL ENERGY COSTS $387,096
RECOMMENDED SAVINGS* $73,667 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $40,435
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$20,872
Cost:
-
$19,453 378,473 $1,419 607 - - - - - - - - $19,453
378,473
kWh
$1,419
607
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$13,615
Cost:
$24,000
- - - - $2,383 350 - - $11,232 - - - -
-
kWh
-
-
kW-months/year
$2,383
350
MMBtu
-
-
Tgal
$11,232
-
$
-
-
$
03: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$11,491
Cost:
$18,616
$276 5,371 $52 28 $11,163 1,609 - - - - - - $276
5,371
kWh
$52
28
kW-months/year
$11,163
1,609
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$11,396
Cost:
$480
$10,161 197,683 $741 317 - - - - $90 - $404 - $10,161
197,683
kWh
$741
317
kW-months/year
-
-
MMBtu
-
-
Tgal
$90
-
$
$404
-
$
05: 2.1122 RE-SIZE CHARGING OPENINGS OR ADD A MOVABLE DOOR ON EQUIPMENT Savings:
$4,757
Cost:
$1,000
- - - - $4,757 698 - - - - - - -
-
kWh
-
-
kW-months/year
$4,757
698
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,453
Cost:
$3,500
- - - - $2,453 360 - - - - - - -
-
kWh
-
-
kW-months/year
$2,453
360
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,382
Cost:
$750
$2,218 43,698 $164 70 - - - - - - - - $2,218
43,698
kWh
$164
70
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
08: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$2,173
Cost:
$75
$1,774 34,505 $146 62 - - - - $37 - $216 - $1,774
34,505
kWh
$146
62
kW-months/year
-
-
MMBtu
-
-
Tgal
$37
-
$
$216
-
$
09: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,040
Cost:
$320
$903 17,572 $99 42 - - - - $10 - $28 - $903
17,572
kWh
$99
42
kW-months/year
-
-
MMBtu
-
-
Tgal
$10
-
$
$28
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$353
Cost:
$168
$254 4,938 $19 8 - - - - $50 - $30 - $254
4,938
kWh
$19
8
kW-months/year
-
-
MMBtu
-
-
Tgal
$50
-
$
$30
-
$
11: 3.4151 MINIMIZE WATER USAGE Savings:
$3,135
Cost:
$1,320
- - - - - - $3,135 720,720 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,135
720,720
Tgal
-
-
$
-
-
$
12: 4.322 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
-
Cost:
$3,000
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$73,667
Cost:
$53,229
$35,039 682,240 $2,640 1,134 $20,756 3,016 $3,135 720,720 $11,419 - $678 - $35,039
682,240
kWh
$2,640
1,134
kW-months/year
$20,756
3,016
MMBtu
$3,135
720,720
Tgal
$11,419
-
$
$678
-
$
TOTAL IMPLEMENTED Savings:
$40,435
Cost:
$25,313
$24,602 479,186 $1,847 789 $2,383 350 - - $11,329 - $274 - $24,602
479,186
kWh
$1,847
789
kW-months/year
$2,383
350
MMBtu
-
-
Tgal
$11,329
-
$
$274
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost