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IAC Assessment: BD0271
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IAC Assessment: BD0271
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IAC Center Bradley University
Assessment Year 2004
Principal Product Tractor cabs and Fuel
NAICS 332999 - All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 281
Plant Area (Sq.Ft.) 155,000
Annual Production 117,750 Pieces
Production Hrs. Annual 8,760
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $227,014 6,244,163 kWh $0.04
Electricity Demand $96,061 15,801 kW-months/year $6.08
Electricity Fees $1,545 - $ -
Natural Gas $303,078 44,114 MMBtu $6.87
TOTAL ENERGY COSTS $687,687
RECOMMENDED SAVINGS* $134,848 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $100,379
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $ $ $ $ Tgal
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$34,022
Cost:
$1,900
$27,681 760,539 $6,341 1,042 - - - - - - - - - - - - - - $27,681
760,539
kWh
$6,341
1,042
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$24,721
Cost:
$500
- - $24,721 3,992 - - - - - - - - - - - - - - -
-
kWh
$24,721
3,992
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$18,512
Cost:
$44,500
- - $18,512 1,738 - - - - - - - - - - - - - - -
-
kWh
$18,512
1,738
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
04: 2.2533 REPLACE AIR CURTAIN DOORS WITH SOLID DOORS Savings:
$15,124
Cost:
$6,800
- - - - $15,124 2,202 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$15,124
2,202
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
05: 2.2531 RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR Savings:
$5,880
Cost:
$20,000
- - - - $1,966 286 - - - - $3,914 - - - - - - - -
-
kWh
-
-
kW-months/year
$1,966
286
MMBtu
-
-
Tgal
-
-
lb
$3,914
-
$
-
-
$
-
-
$
-
-
Tgal
06: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$3,573
Cost:
$320
$2,908 79,878 $665 109 - - - - - - - - - - - - - - $2,908
79,878
kWh
$665
109
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
07: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$3,573
Cost:
$450
$2,908 79,887 $665 109 - - - - - - - - - - - - - - $2,908
79,887
kWh
$665
109
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,621
Cost:
-
$2,133 58,597 $488 80 - - - - - - - - - - - - - - $2,133
58,597
kWh
$488
80
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$636
Cost:
$1,200
$276 7,545 $324 53 - - - - - - $6 - - - $30 - - - $276
7,545
kWh
$324
53
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$6
-
$
-
-
$
$30
-
$
-
-
Tgal
10: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$278
Cost:
$434
$69 1,884 - - $209 30 - - - - - - - - - - - - $69
1,884
kWh
-
-
kW-months/year
$209
30
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
11: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$15,320
Cost:
$180
- - - - - - - - $15,320 127,750 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$15,320
127,750
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
12: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$1,425
Cost:
$500
- - - - - - $870 324,482 - - - - - - - - $555 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$870
324,482
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
$555
-
Tgal
13: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$9,163
Cost:
-
- - - - - - - - - - - - $9,163 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
$9,163
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$134,848
Cost:
$76,784
$35,975 988,330 $51,716 7,124 $17,299 2,518 $870 324,482 $15,320 127,750 $3,920 - $9,163 - $30 - $555 - $35,975
988,330
kWh
$51,716
7,124
kW-months/year
$17,299
2,518
MMBtu
$870
324,482
Tgal
$15,320
127,750
lb
$3,920
-
$
$9,163
-
$
$30
-
$
$555
-
Tgal
TOTAL IMPLEMENTED Savings:
$100,379
Cost:
$10,650
$35,630 978,901 $32,880 5,333 $15,124 2,202 $870 324,482 $15,320 127,750 - - - - - - $555 - $35,630
978,901
kWh
$32,880
5,333
kW-months/year
$15,124
2,202
MMBtu
$870
324,482
Tgal
$15,320
127,750
lb
-
-
$
-
-
$
-
-
$
$555
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption