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IAC Assessment: BD0277
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IAC Assessment: BD0277
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IAC Center Bradley University
Assessment Year 2005
Principal Product Replacement Form Coils for Rotating Electrical Apparatus
NAICS 335312 - Motor and Generator Manufacturing
SIC 3621 - Motors And Generators
Sales $1,000,000-$5,000,000
# of Employees 43
Plant Area (Sq.Ft.) 64,000
Annual Production 1,000 Pieces
Production Hrs. Annual 2,340
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $30,117 539,904 kWh $0.06
Electricity Demand $17,710 2,127 kW-months/year $8.33
Natural Gas $19,643 3,272 MMBtu $6.00
LPG $29,430 2,638 MMBtu $11.16
TOTAL ENERGY COSTS $97,833
RECOMMENDED SAVINGS* $27,039 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,996
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,390
Cost:
$1,400
$4,188 75,063 $3,202 385 - - - - - - - - $4,188
75,063
kWh
$3,202
385
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,675
Cost:
$2,008
$2,567 45,995 $1,963 236 - - $46 - $99 - - - $2,567
45,995
kWh
$1,963
236
kW-months/year
-
-
MMBtu
$46
-
$
$99
-
$
-
-
$
03: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$2,870
Cost:
$4,800
$500 8,938 $160 19 $2,210 370 - - - - - - $500
8,938
kWh
$160
19
kW-months/year
$2,210
370
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,514
Cost:
$1,200
- - - - $1,514 252 - - - - - - -
-
kWh
-
-
kW-months/year
$1,514
252
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,482
Cost:
-
$840 15,054 $642 77 - - - - - - - - $840
15,054
kWh
$642
77
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,301
Cost:
$800
$735 13,173 $566 68 - - - - - - - - $735
13,173
kWh
$566
68
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.6214 SHUT OFF PILOTS IN STANDBY EQUIPMENT Savings:
$736
Cost:
-
- - - - $736 123 - - - - - - -
-
kWh
-
-
kW-months/year
$736
123
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$426
Cost:
$297
$241 4,315 $50 6 - - $65 - $70 - - - $241
4,315
kWh
$50
6
kW-months/year
-
-
MMBtu
$65
-
$
$70
-
$
-
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$395
Cost:
$525
$202 3,638 $193 23 - - - - - - - - $202
3,638
kWh
$193
23
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
10: 4.447 AUTOMATE PAYROLL SYSTEM Savings:
$4,368
Cost:
$2,500
- - - - - - $4,368 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,368
-
$
-
-
$
-
-
$
11: 4.632 CHANGE OPERATING CONDITIONS Savings:
$1,882
Cost:
-
- - - - - - - - - - $1,882 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$1,882
-
$
TOTAL RECOMMENDED Savings:
$27,039
Cost:
$13,530
$9,273 166,176 $6,776 814 $4,460 745 $4,479 - $169 - $1,882 - $9,273
166,176
kWh
$6,776
814
kW-months/year
$4,460
745
MMBtu
$4,479
-
$
$169
-
$
$1,882
-
$
TOTAL IMPLEMENTED Savings:
$17,996
Cost:
$9,022
$6,706 120,181 $4,813 578 $4,460 745 $65 - $70 - $1,882 - $6,706
120,181
kWh
$4,813
578
kW-months/year
$4,460
745
MMBtu
$65
-
$
$70
-
$
$1,882
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost