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IAC Assessment: BD0289
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IAC Assessment: BD0289
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IAC Center Bradley University
Assessment Year 2005
Principal Product Natural Dairy Products
NAICS 311513 - Cheese Manufacturing
SIC 2021 - Creamery Butter
Sales $1,000,000-$5,000,000
# of Employees 20
Plant Area (Sq.Ft.) 50,000
Annual Production 2,000,000 Pounds
Production Hrs. Annual 5,304
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $23,650 608,161 kWh $0.04
Electricity Demand $29,921 2,445 kW-months/year $12.24
Electricity Fees $1,621 - $ -
Natural Gas $127,699 17,744 MMBtu $7.20
TOTAL ENERGY COSTS $195,332
RECOMMENDED SAVINGS* $76,471 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $73,500
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$6,189
Cost:
$3,500
$902 23,202 $5,287 432 - - - - - - $902
23,202
kWh
$5,287
432
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$4,957
Cost:
-
- - $4,957 405 - - - - - - -
-
kWh
$4,957
405
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$2,275
Cost:
$6,900
$2,528 58,397 $1,270 110 $(-1,523) (-2,117) - - - - $2,528
58,397
kWh
$1,270
110
kW-months/year
$(-1,523)
(-2,117)
MMBtu
-
-
$
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,225
Cost:
$1,500
$603 15,494 $622 51 - - - - - - $603
15,494
kWh
$622
51
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$910
Cost:
$1,050
$455 11,696 $455 30 - - - - - - $455
11,696
kWh
$455
30
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$694
Cost:
$900
$131 3,355 $563 46 - - - - - - $131
3,355
kWh
$563
46
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.2531 RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR Savings:
$770
Cost:
$1,780
- - - - $770 107 - - - - -
-
kWh
-
-
kW-months/year
$770
107
MMBtu
-
-
$
-
-
$
08: 2.3137 USE POWER DURING OFF-PEAK PERIODS Savings:
$484
Cost:
-
- - $484 40 - - - - - - -
-
kWh
$484
40
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$315
Cost:
$576
- - - - $315 50 - - - - -
-
kWh
-
-
kW-months/year
$315
50
MMBtu
-
-
$
-
-
$
10: 4.8210 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$1,052
Cost:
-
- - - - - - - - $1,052 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$1,052
-
$
11: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$57,600
Cost:
$105,000
- - - - - - $57,600 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$57,600
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$76,471
Cost:
$121,206
$4,619 112,144 $13,638 1,114 $(-438) (-1,960) $57,600 - $1,052 - $4,619
112,144
kWh
$13,638
1,114
kW-months/year
$(-438)
(-1,960)
MMBtu
$57,600
-
$
$1,052
-
$
TOTAL IMPLEMENTED Savings:
$73,500
Cost:
$118,806
$3,885 93,295 $12,453 1,017 $(-438) (-1,960) $57,600 - - - $3,885
93,295
kWh
$12,453
1,017
kW-months/year
$(-438)
(-1,960)
MMBtu
$57,600
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost