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IAC Assessment: BD0295
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IAC Assessment: BD0295
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IAC Center Bradley University
Assessment Year 2005
Principal Product Performance Plastics
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 90
Plant Area (Sq.Ft.) 60,000
Annual Production 286 Tons
Production Hrs. Annual 7,488
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $178,587 3,274,611 kWh $0.05
Electricity Demand $32,135 7,142 kW-months/year $4.50
Natural Gas $46,067 5,451 MMBtu $8.45
TOTAL ENERGY COSTS $279,529
RECOMMENDED SAVINGS* $84,297 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $84,297
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2524 AVOID COOLING OF PROCESS STREAMS OR MATERIALS THAT MUST SUBSEQUENTLY BE HEATED Savings:
$32,765
Cost:
$600
$3,065 56,230 - - $29,700 3,514 $3,065
56,230
kWh
-
-
kW-months/year
$29,700
3,514
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$15,254
Cost:
$8,470
$13,475 209,907 $1,779 395 - - $13,475
209,907
kWh
$1,779
395
kW-months/year
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$14,391
Cost:
$900
$12,709 233,196 $1,682 374 - - $12,709
233,196
kWh
$1,682
374
kW-months/year
-
-
MMBtu
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$14,253
Cost:
$2,875
$10,739 197,045 $3,514 781 - - $10,739
197,045
kWh
$3,514
781
kW-months/year
-
-
MMBtu
05: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$5,487
Cost:
$3,000
$1,051 19,285 $723 161 $3,713 439 $1,051
19,285
kWh
$723
161
kW-months/year
$3,713
439
MMBtu
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,724
Cost:
-
$1,522 27,930 $202 45 - - $1,522
27,930
kWh
$202
45
kW-months/year
-
-
MMBtu
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$423
Cost:
-
- - - - $423 50 -
-
kWh
-
-
kW-months/year
$423
50
MMBtu
TOTAL RECOMMENDED Savings:
$84,297
Cost:
$15,845
$42,561 743,593 $7,900 1,755 $33,836 4,004 $42,561
743,593
kWh
$7,900
1,755
kW-months/year
$33,836
4,004
MMBtu
TOTAL IMPLEMENTED Savings:
$84,297
Cost:
$15,845
$42,561 743,593 $7,900 1,755 $33,836 4,004 $42,561
743,593
kWh
$7,900
1,755
kW-months/year
$33,836
4,004
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas