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IAC Assessment: BD0298
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IAC Assessment: BD0298
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IAC Center Bradley University
Assessment Year 2006
Principal Product Basement Windows
NAICS 332321 - Metal Window and Door Manufacturing
SIC 3442 - Metal Doors, Sash, And Trim
Sales $1,000,000-$5,000,000
# of Employees 18
Plant Area (Sq.Ft.) 32,000
Annual Production 94,000 Pieces
Production Hrs. Annual 2,210
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $11,570 266,388 kWh $0.04
Electricity Demand $5,538 2,556 kW-months/year $2.17
Electricity Fees $22,176 - $ -
Natural Gas $22,529 2,484 MMBtu $9.07
TOTAL ENERGY COSTS $61,813
RECOMMENDED SAVINGS* $4,523 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,419
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,476
Cost:
$1,014
- - - - $1,476 184 - - - - - - -
-
kWh
-
-
kW-months/year
$1,476
184
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$988
Cost:
$140
$825 19,014 $163 75 - - - - - - - - $825
19,014
kWh
$163
75
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 4.8210 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$902
Cost:
-
- - - - - - - - $902 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$902
-
$
-
-
$
04: 2.7444 CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS Savings:
$436
Cost:
$1,200
- - - - $436 54 - - - - - - -
-
kWh
-
-
kW-months/year
$436
54
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$350
Cost:
$350
$173 3,995 $12 6 - - $69 - - - $96 - $173
3,995
kWh
$12
6
kW-months/year
-
-
MMBtu
$69
-
$
-
-
$
$96
-
$
06: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$202
Cost:
$370
- - - - $202 25 - - - - - - -
-
kWh
-
-
kW-months/year
$202
25
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$169
Cost:
$300
$146 3,365 $23 10 - - - - - - - - $146
3,365
kWh
$23
10
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$4,523
Cost:
$3,374
$1,144 26,374 $198 91 $2,114 263 $69 - $902 - $96 - $1,144
26,374
kWh
$198
91
kW-months/year
$2,114
263
MMBtu
$69
-
$
$902
-
$
$96
-
$
TOTAL IMPLEMENTED Savings:
$3,419
Cost:
$3,004
$1,144 26,374 $198 91 $1,912 238 $69 - - - $96 - $1,144
26,374
kWh
$198
91
kW-months/year
$1,912
238
MMBtu
$69
-
$
-
-
$
$96
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost