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IAC Assessment: BD0304
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IAC Assessment: BD0304
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IAC Center Bradley University
Assessment Year 2006
Principal Product Steel Tubing
NAICS 332996 - Fabricated Pipe and Pipe Fitting Manufacturing
SIC 3498 - Fabricated Pipe And Fittings
Sales $10,000,000-$50,000,000
# of Employees 130
Plant Area (Sq.Ft.) 150,000
Annual Production 0 Units
Production Hrs. Annual 4,680
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $59,136 1,247,856 kWh $0.05
Electricity Demand $7,452 3,635 kW-months/year $2.05
Natural Gas $108,547 14,540 MMBtu $7.47
TOTAL ENERGY COSTS $175,135
RECOMMENDED SAVINGS* $307,302 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,468
Cost:
$1,200
$4,021 84,814 $447 218 - - - - - - $4,021
84,814
kWh
$447
218
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,428
Cost:
$1,000
$224 4,726 $25 12 $2,179 292 - - - - $224
4,726
kWh
$25
12
kW-months/year
$2,179
292
MMBtu
-
-
Tgal
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$330
Cost:
-
$297 6,263 $33 16 - - - - - - $297
6,263
kWh
$33
16
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
04: 4.446 AUTOMATE FINISHING PROCESS Savings:
$238,680
Cost:
$320,000
- - - - - - - - $238,680 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$238,680
-
$
05: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$24,840
Cost:
$24,000
- - - - $2,740 392 - - $22,100 - -
-
kWh
-
-
kW-months/year
$2,740
392
MMBtu
-
-
Tgal
$22,100
-
$
06: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$17,742
Cost:
$13,293
- - - - $17,742 2,376 - - - - -
-
kWh
-
-
kW-months/year
$17,742
2,376
MMBtu
-
-
Tgal
-
-
$
07: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$11,248
Cost:
$15,050
- - - - $11,248 1,507 - - - - -
-
kWh
-
-
kW-months/year
$11,248
1,507
MMBtu
-
-
Tgal
-
-
$
08: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$6,235
Cost:
$4,000
- - - - $6,235 835 - - - - -
-
kWh
-
-
kW-months/year
$6,235
835
MMBtu
-
-
Tgal
-
-
$
09: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$495
Cost:
$1,210
$418 8,737 $77 37 - - - - - - $418
8,737
kWh
$77
37
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
10: 2.7134 USE PHOTOCELL CONTROLS Savings:
$365
Cost:
$575
$273 5,700 $61 29 - - - - $31 - $273
5,700
kWh
$61
29
kW-months/year
-
-
MMBtu
-
-
Tgal
$31
-
$
11: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$471
Cost:
$300
- - - - - - $471 296,203 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$471
296,203
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$307,302
Cost:
$380,628
$5,233 110,240 $643 312 $40,144 5,402 $471 296,203 $260,811 - $5,233
110,240
kWh
$643
312
kW-months/year
$40,144
5,402
MMBtu
$471
296,203
Tgal
$260,811
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes