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IAC Assessment: BD0305
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IAC Assessment: BD0305
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IAC Center Bradley University
Assessment Year 2006
Principal Product Machine Parts and Metal Stamling
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3599 - Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 110
Plant Area (Sq.Ft.) 85,000
Annual Production 57,224,700 Pieces
Production Hrs. Annual 6,240
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $66,802 1,428,360 kWh $0.05
Electricity Demand $8,563 4,094 kW-months/year $2.09
Natural Gas $16,789 1,572 MMBtu $10.68
TOTAL ENERGY COSTS $92,154
RECOMMENDED SAVINGS* $103,640 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $99,911
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$96,779
Cost:
$48,000
- - - - $6,299 860 $90,480 - -
-
kWh
-
-
kW-months/year
$6,299
860
MMBtu
$90,480
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,132
Cost:
$1,000
$2,884 61,624 $248 118 - - - - $2,884
61,624
kWh
$248
118
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,072
Cost:
$225
$1,917 40,960 $155 74 - - - - $1,917
40,960
kWh
$155
74
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$789
Cost:
$3,540
$648 13,847 $141 67 - - - - $648
13,847
kWh
$141
67
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$638
Cost:
-
$587 12,537 $51 24 - - - - $587
12,537
kWh
$51
24
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$230
Cost:
$300
$197 4,201 $33 16 - - - - $197
4,201
kWh
$33
16
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$103,640
Cost:
$53,065
$6,233 133,169 $628 299 $6,299 860 $90,480 - $6,233
133,169
kWh
$628
299
kW-months/year
$6,299
860
MMBtu
$90,480
-
$
TOTAL IMPLEMENTED Savings:
$99,911
Cost:
$49,000
$2,884 61,624 $248 118 $6,299 860 $90,480 - $2,884
61,624
kWh
$248
118
kW-months/year
$6,299
860
MMBtu
$90,480
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes