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IAC Assessment: BD0309
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IAC Assessment: BD0309
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IAC Center Bradley University
Assessment Year 2006
Principal Product Bumpers
NAICS 336211 - Motor Vehicle Body Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 400
Plant Area (Sq.Ft.) 118,000
Annual Production 0 Units
Production Hrs. Annual 4,368
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $165,750 3,028,624 kWh $0.05
Electricity Demand $38,716 8,726 kW-months/year $4.44
Natural Gas $134,569 15,236 MMBtu $8.83
TOTAL ENERGY COSTS $339,035
RECOMMENDED SAVINGS* $122,860 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,384
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Water Consumption Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Water Consumption
$ kWh $ kW-months/year $ MMBtu $ lb $ Tgal
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$23,664
Cost:
$27,472
- - - - $23,664 2,680 - - - - -
-
kWh
-
-
kW-months/year
$23,664
2,680
MMBtu
-
-
lb
-
-
Tgal
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,400
Cost:
$1,800
$6,539 152,787 $1,861 419 - - - - - - $6,539
152,787
kWh
$1,861
419
kW-months/year
-
-
MMBtu
-
-
lb
-
-
Tgal
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,190
Cost:
-
$1,705 39,754 $485 109 - - - - - - $1,705
39,754
kWh
$485
109
kW-months/year
-
-
MMBtu
-
-
lb
-
-
Tgal
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$809
Cost:
$1,000
$631 14,704 $178 40 - - - - - - $631
14,704
kWh
$178
40
kW-months/year
-
-
MMBtu
-
-
lb
-
-
Tgal
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$7,023
Cost:
$1,880
- - - - $7,023 758 - - - - -
-
kWh
-
-
kW-months/year
$7,023
758
MMBtu
-
-
lb
-
-
Tgal
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$653
Cost:
$1,200
$406 9,458 $247 56 - - - - - - $406
9,458
kWh
$247
56
kW-months/year
-
-
MMBtu
-
-
lb
-
-
Tgal
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$309
Cost:
$475
$271 6,325 $38 9 - - - - - - $271
6,325
kWh
$38
9
kW-months/year
-
-
MMBtu
-
-
lb
-
-
Tgal
08: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$25,524
Cost:
$60,000
- - - - - - - - $25,524 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$25,524
-
Tgal
09: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$54,288
Cost:
$17,200
- - - - - - $54,288 23,400 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$54,288
23,400
lb
-
-
Tgal
TOTAL RECOMMENDED Savings:
$122,860
Cost:
$111,027
$9,552 223,028 $2,809 633 $30,687 3,438 $54,288 23,400 $25,524 - $9,552
223,028
kWh
$2,809
633
kW-months/year
$30,687
3,438
MMBtu
$54,288
23,400
lb
$25,524
-
Tgal
TOTAL IMPLEMENTED Savings:
$19,384
Cost:
$6,355
$9,552 223,028 $2,809 633 $7,023 758 - - - - $9,552
223,028
kWh
$2,809
633
kW-months/year
$7,023
758
MMBtu
-
-
lb
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ Tgal
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Water Consumption Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Water Consumption