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IAC Assessment: BD0315
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IAC Assessment: BD0315
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IAC Center Bradley University
Assessment Year 2006
Principal Product Fabricated Tude products
NAICS 331221 - Rolled Steel Shape Manufacturing
SIC 3312 - Blast Furnaces And Steel Mills
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 120,000
Annual Production 0 Units
Production Hrs. Annual 2,080
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $104,039 1,470,760 kWh $0.07
Natural Gas $103,395 11,171 MMBtu $9.26
TOTAL ENERGY COSTS $213,302
RECOMMENDED SAVINGS* $54,127 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,751
#|Description Savings
Cost
Status Electricity Usage Natural Gas Other Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Natural Gas Other Gas Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ MMBtu $ MMBtu $ $ $ $ $ $
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$12,408
Cost:
$12,368
- - $12,408 1,340 - - - - - - - - -
-
kWh
$12,408
1,340
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.5115 REPOSITION OVEN WALLS TO REDUCE HEATED SPACE Savings:
$10,595
Cost:
$900
- - - - $10,595 1,187 - - - - - - -
-
kWh
-
-
MMBtu
$10,595
1,187
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$13,074
Cost:
$16,950
- - $13,074 704,436 - - - - - - - - -
-
kWh
$13,074
704,436
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,730
Cost:
$3,356
$1,730 25,594 - - - - - - - - - - $1,730
25,594
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,369
Cost:
$750
$1,329 19,647 - - - - $8 - - - $32 - $1,329
19,647
kWh
-
-
MMBtu
-
-
MMBtu
$8
-
$
-
-
$
$32
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,167
Cost:
$7,043
$1,167 17,264 - - - - - - - - - - $1,167
17,264
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$382
Cost:
$379
$293 4,327 - - - - $37 - - - $52 - $293
4,327
kWh
-
-
MMBtu
-
-
MMBtu
$37
-
$
-
-
$
$52
-
$
08: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,246
Cost:
$2,000
$1,246 18,435 - - - - - - - - - - $1,246
18,435
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,038
Cost:
-
$1,038 15,361 - - - - - - - - - - $1,038
15,361
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$588
Cost:
$1,050
$588 8,695 - - - - - - - - - - $588
8,695
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
11: 4.447 AUTOMATE PAYROLL SYSTEM Savings:
$10,530
Cost:
$7,000
- - - - - - - - $10,530 - - - -
-
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
$10,530
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$54,127
Cost:
$51,796
$7,391 109,323 $25,482 705,776 $10,595 1,187 $45 - $10,530 - $84 - $7,391
109,323
kWh
$25,482
705,776
MMBtu
$10,595
1,187
MMBtu
$45
-
$
$10,530
-
$
$84
-
$
TOTAL IMPLEMENTED Savings:
$1,751
Cost:
$1,129
$1,622 23,974 - - - - $45 - - - $84 - $1,622
23,974
kWh
-
-
MMBtu
-
-
MMBtu
$45
-
$
-
-
$
$84
-
$
Savings
Cost
$ kWh $ MMBtu $ MMBtu $ $ $ $ $ $
Electricity Usage Natural Gas Other Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Natural Gas Other Gas Personnel Changes Administrative Changes Ancillary Material Cost