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IAC Assessment: BD0324
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IAC Assessment: BD0324
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IAC Center Bradley University
Assessment Year 2007
Principal Product crank shafts
NAICS 332111 - Iron and Steel Forging
SIC 3462 - Iron And Steel Forgings
Sales $10,000,000-$50,000,000
# of Employees 60
Plant Area (Sq.Ft.) 175,000
Annual Production 800,000 Pieces
Production Hrs. Annual 4,160
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,011,349 15,220,614 kWh $0.07
Natural Gas $98,297 12,071 MMBtu $8.14
TOTAL ENERGY COSTS $1,109,646
RECOMMENDED SAVINGS* $82,854 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $82,854
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$58,812
Cost:
$12,000
- - - - $58,812 6,489 - - - - -
-
kWh
-
-
kW-months/year
$58,812
6,489
MMBtu
-
-
$
-
-
$
02: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$17,557
Cost:
$16,000
- - - - $17,557 2,157 - - - - -
-
kWh
-
-
kW-months/year
$17,557
2,157
MMBtu
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,458
Cost:
$4,133
$1,718 71,011 $1,646 137 - - $62 - $32 - $1,718
71,011
kWh
$1,646
137
kW-months/year
-
-
MMBtu
$62
-
$
$32
-
$
04: 2.7134 USE PHOTOCELL CONTROLS Savings:
$594
Cost:
$200
$174 7,176 $399 33 - - $7 - $14 - $174
7,176
kWh
$399
33
kW-months/year
-
-
MMBtu
$7
-
$
$14
-
$
05: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$526
Cost:
$300
$233 9,642 $266 22 - - $18 - $9 - $233
9,642
kWh
$266
22
kW-months/year
-
-
MMBtu
$18
-
$
$9
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$219
Cost:
$270
$64 2,663 $43 4 - - $48 - $64 - $64
2,663
kWh
$43
4
kW-months/year
-
-
MMBtu
$48
-
$
$64
-
$
07: 2.4234 COOL COMPRESSOR AIR INTAKE WITH HEAT EXCHANGER Savings:
$1,688
Cost:
$2,500
- - - - $1,688 250 - - - - -
-
kWh
-
-
kW-months/year
$1,688
250
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$82,854
Cost:
$35,403
$2,189 90,492 $2,354 196 $78,057 8,896 $135 - $119 - $2,189
90,492
kWh
$2,354
196
kW-months/year
$78,057
8,896
MMBtu
$135
-
$
$119
-
$
TOTAL IMPLEMENTED Savings:
$82,854
Cost:
$35,403
$2,189 90,492 $2,354 196 $78,057 8,896 $135 - $119 - $2,189
90,492
kWh
$2,354
196
kW-months/year
$78,057
8,896
MMBtu
$135
-
$
$119
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost