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IAC Assessment: BD0325
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IAC Assessment: BD0325
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IAC Center Bradley University
Assessment Year 2007
Principal Product Crankshafts
NAICS 332119 - Metal Crown, Closure, and Other Metal Stamping (except Automotive)
SIC 3462 - Iron And Steel Forgings
Sales $50,000,000-$100,000,000
# of Employees 275
Plant Area (Sq.Ft.) 175,000
Annual Production 200,000 Pieces
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,634,538 62,828,340 kWh $0.04
Natural Gas $202,327 18,887 MMBtu $10.71
TOTAL ENERGY COSTS $2,836,865
RECOMMENDED SAVINGS* $264,728 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,262
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$161,695
Cost:
$11,200
- - - - $161,695 15,098 - - - - -
-
kWh
-
-
kW-months/year
$161,695
15,098
MMBtu
-
-
$
-
-
$
02: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$8,418
Cost:
$15,000
- - - - $8,418 786 - - - - -
-
kWh
-
-
kW-months/year
$8,418
786
MMBtu
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$39,183
Cost:
$10,000
$39,183 935,152 - - - - - - - - $39,183
935,152
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$21,908
Cost:
-
$21,908 522,854 - - - - - - - - $21,908
522,854
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$13,004
Cost:
$2,000
$13,004 310,361 - - - - - - - - $13,004
310,361
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,814
Cost:
$3,375
$5,402 246,692 $3,953 395 - - $417 - $1,042 - $5,402
246,692
kWh
$3,953
395
kW-months/year
-
-
MMBtu
$417
-
$
$1,042
-
$
07: 2.7134 USE PHOTOCELL CONTROLS Savings:
$4,835
Cost:
$800
$1,589 72,571 $2,791 279 - - $130 - $325 - $1,589
72,571
kWh
$2,791
279
kW-months/year
-
-
MMBtu
$130
-
$
$325
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,427
Cost:
$9,000
$2,556 116,733 $1,871 187 - - - - - - $2,556
116,733
kWh
$1,871
187
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$444
Cost:
$505
$124 5,663 $78 8 - - $106 - $136 - $124
5,663
kWh
$78
8
kW-months/year
-
-
MMBtu
$106
-
$
$136
-
$
TOTAL RECOMMENDED Savings:
$264,728
Cost:
$51,880
$83,766 2,210,026 $8,693 869 $170,113 15,884 $653 - $1,503 - $83,766
2,210,026
kWh
$8,693
869
kW-months/year
$170,113
15,884
MMBtu
$653
-
$
$1,503
-
$
TOTAL IMPLEMENTED Savings:
$9,262
Cost:
$9,800
$4,145 189,304 $4,662 466 - - $130 - $325 - $4,145
189,304
kWh
$4,662
466
kW-months/year
-
-
MMBtu
$130
-
$
$325
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost