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IAC Assessment: BD0330
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IAC Assessment: BD0330
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IAC Center Bradley University
Assessment Year 2007
Principal Product Steel Containers
NAICS 332439 - Other Metal Container Manufacturing
SIC 3412 - Metal Barrels, Drums, And Pails
Sales $10,000,000-$50,000,000
# of Employees 40
Plant Area (Sq.Ft.) 150,000
Annual Production 6,800,000 Pieces
Production Hrs. Annual 2,000
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $160,855 1,702,514 kWh $0.09
Natural Gas $584,640 33,411 MMBtu $17.50
TOTAL ENERGY COSTS $745,495
RECOMMENDED SAVINGS* $407,569 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $321,330
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Administrative Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,133
Cost:
$5,400
$6,132 105,173 $1 631 - - - - - - - - $6,132
105,173
kWh
$1
631
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,225
Cost:
$8,850
$3,119 53,500 $1 321 - - - - $74 - $31 - $3,119
53,500
kWh
$1
321
kW-months/year
-
-
MMBtu
-
-
gal
$74
-
$
$31
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,189
Cost:
$2,100
$1,188 20,373 $1 143 - - - - - - - - $1,188
20,373
kWh
$1
143
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
04: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$2,578
Cost:
-
$1,066 18,293 $1 132 - - - - $312 - $1,199 - $1,066
18,293
kWh
$1
132
kW-months/year
-
-
MMBtu
-
-
gal
$312
-
$
$1,199
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$160
Cost:
$126
$67 1,152 $1 7 - - - - $11 - $81 - $67
1,152
kWh
$1
7
kW-months/year
-
-
MMBtu
-
-
gal
$11
-
$
$81
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,117
Cost:
-
$86 1,476 $1 7 $1,030 63 - - - - - - $86
1,476
kWh
$1
7
kW-months/year
$1,030
63
MMBtu
-
-
gal
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,489
Cost:
$501
$2,488 42,675 $1 222 - - - - - - - - $2,488
42,675
kWh
$1
222
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$442
Cost:
$2
$441 7,560 $1 40 - - - - - - - - $441
7,560
kWh
$1
40
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$621
Cost:
-
$620 10,638 $1 56 - - - - - - - - $620
10,638
kWh
$1
56
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
10: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$81,923
Cost:
-
- - - - $81,923 5,017 - - - - - - -
-
kWh
-
-
kW-months/year
$81,923
5,017
MMBtu
-
-
gal
-
-
$
-
-
$
11: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$307,692
Cost:
$5,801
- - - - - - $307,692 30,769 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$307,692
30,769
gal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$407,569
Cost:
$22,780
$15,207 260,840 $9 1,559 $82,953 5,080 $307,692 30,769 $397 - $1,311 - $15,207
260,840
kWh
$9
1,559
kW-months/year
$82,953
5,080
MMBtu
$307,692
30,769
gal
$397
-
$
$1,311
-
$
TOTAL IMPLEMENTED Savings:
$321,330
Cost:
$22,780
$13,435 230,433 $6 1,364 - - $307,692 30,769 $85 - $112 - $13,435
230,433
kWh
$6
1,364
kW-months/year
-
-
MMBtu
$307,692
30,769
gal
$85
-
$
$112
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Administrative Changes Primary Raw Material