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IAC Assessment: BD0332
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IAC Assessment: BD0332
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IAC Center Bradley University
Assessment Year 2007
Principal Product Injection Molded Plastics
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 120,000
Annual Production 17,000 Pieces
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $172,485 5,914,990 kWh $0.03
Electricity Demand $84,487 12,898 kW-months/year $6.55
Natural Gas $8,186 2,108 MMBtu $3.88
TOTAL ENERGY COSTS $265,158
RECOMMENDED SAVINGS* $50,257 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$20,588
Cost:
$1,951
$12,511 1,463 $8,077 1,233 - - - - - - $12,511
1,463
kWh
$8,077
1,233
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$608
Cost:
$1,401
$98 12 $506 78 - - $4 - - - $98
12
kWh
$506
78
kW-months/year
-
-
MMBtu
$4
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$274
Cost:
$476
$136 16 $42 7 - - $40 - $56 - $136
16
kWh
$42
7
kW-months/year
-
-
MMBtu
$40
-
$
$56
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$272
Cost:
$2
$190 22 $82 13 - - - - - - $190
22
kWh
$82
13
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$496
Cost:
$351
$346 41 $150 23 - - - - - - $346
41
kWh
$150
23
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$23,837
Cost:
$40,001
- - - - $23,837 2,272 - - - - -
-
kWh
-
-
kW-months/year
$23,837
2,272
MMBtu
-
-
$
-
-
$
07: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$4,182
Cost:
$2
$2,924 342 $1,258 192 - - - - - - $2,924
342
kWh
$1,258
192
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$50,257
Cost:
$44,184
$16,205 1,896 $10,115 1,546 $23,837 2,272 $44 - $56 - $16,205
1,896
kWh
$10,115
1,546
kW-months/year
$23,837
2,272
MMBtu
$44
-
$
$56
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material