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IAC Assessment: BD0338
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IAC Assessment: BD0338
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IAC Center Bradley University
Assessment Year 2007
Principal Product lubrication oils
NAICS 324191 - Petroleum Lubricating Oil and Grease Manufacturing
SIC 2992 - Lubricating Oils And Greases
Sales $1,000,000-$5,000,000
# of Employees 58
Plant Area (Sq.Ft.) 245,000
Annual Production 40,000 Thousand Gallons
Production Hrs. Annual 8,760
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $64,974 4,404,000 kWh $0.01
Electricity Demand $146,296 17,111 kW-months/year $8.55
Fuel Oil #1 $585,066 37,304 MMBtu $15.68
TOTAL ENERGY COSTS $796,336
RECOMMENDED SAVINGS* $424,477 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $36,792
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Energy Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Other Energy Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,227
Cost:
$1,103
$685 46,253 $542 63 - - - - - - - - $685
46,253
kWh
$542
63
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
02: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$3,705
Cost:
$751
$917 61,941 $2,183 255 - - - - $173 - $432 - $917
61,941
kWh
$2,183
255
kW-months/year
-
-
MMBtu
-
-
MMBtu
$173
-
$
$432
-
$
03: 2.7122 DISCONNECT BALLASTS Savings:
$2,472
Cost:
$241
$1,084 73,216 $858 100 - - - - $158 - $372 - $1,084
73,216
kWh
$858
100
kW-months/year
-
-
MMBtu
-
-
MMBtu
$158
-
$
$372
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$509
Cost:
$2
$284 19,170 $225 26 - - - - - - - - $284
19,170
kWh
$225
26
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,378
Cost:
$2
$768 51,890 $610 71 - - - - - - - - $768
51,890
kWh
$610
71
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
06: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$369,530
Cost:
$30,001
- - - - - - $369,530 10,362 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$369,530
10,362
MMBtu
-
-
$
-
-
$
07: 2.1224 REPLACE BOILER Savings:
$36,792
Cost:
$110,001
- - - - $36,792 4,599 - - - - - - -
-
kWh
-
-
kW-months/year
$36,792
4,599
MMBtu
-
-
MMBtu
-
-
$
-
-
$
08: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$8,864
Cost:
$12,000
- - - - $2,294 287 - - $6,570 - - - -
-
kWh
-
-
kW-months/year
$2,294
287
MMBtu
-
-
MMBtu
$6,570
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$424,477
Cost:
$154,101
$3,738 252,470 $4,418 515 $39,086 4,886 $369,530 10,362 $6,901 - $804 - $3,738
252,470
kWh
$4,418
515
kW-months/year
$39,086
4,886
MMBtu
$369,530
10,362
MMBtu
$6,901
-
$
$804
-
$
TOTAL IMPLEMENTED Savings:
$36,792
Cost:
$110,001
- - - - $36,792 4,599 - - - - - - -
-
kWh
-
-
kW-months/year
$36,792
4,599
MMBtu
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Energy Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Other Energy Personnel Changes Primary Raw Material