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IAC Assessment: BD0341
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IAC Assessment: BD0341
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IAC Center Bradley University
Assessment Year 2008
Principal Product Water Service Valves
NAICS 332911 - Industrial Valve Manufacturing
SIC 3491 - Industrial Valves
Sales $100,000,000-$500,000,000
# of Employees 620
Plant Area (Sq.Ft.) 280,000
Annual Production 4,123,981 Units
Production Hrs. Annual 6,864
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $466,012 9,061,462 kWh $0.05
Electricity Demand $94,892 24,309 kW-months/year $3.90
Electricity Fees $31,965 - $ -
Natural Gas $322,255 35,847 MMBtu $8.99
TOTAL ENERGY COSTS $915,124
RECOMMENDED SAVINGS* $201,531 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $56,525
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,786
Cost:
$1,962
$1,372 24,184 $414 112 - - - - - - - - $1,372
24,184
kWh
$414
112
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$4,263
Cost:
$2,326
$3,504 61,802 $759 205 - - - - - - - - $3,504
61,802
kWh
$759
205
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
03: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$1,016
Cost:
$501
$619 10,918 $260 70 - - - - $62 - $75 - $619
10,918
kWh
$260
70
kW-months/year
-
-
MMBtu
-
-
lb
$62
-
$
$75
-
$
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$4,172
Cost:
$121
$3,063 54,028 $924 250 - - - - $37 - $148 - $3,063
54,028
kWh
$924
250
kW-months/year
-
-
MMBtu
-
-
lb
$37
-
$
$148
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$35,562
Cost:
$901
$31,913 562,836 $3,649 984 - - - - - - - - $31,913
562,836
kWh
$3,649
984
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$8,952
Cost:
$2
$7,214 127,230 $1,738 445 - - - - - - - - $7,214
127,230
kWh
$1,738
445
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,036
Cost:
$1,501
$862 16,155 $174 46 - - - - - - - - $862
16,155
kWh
$174
46
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
08: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$79,942
Cost:
$60,001
- - - - $79,942 9,999 - - - - - - -
-
kWh
-
-
kW-months/year
$79,942
9,999
MMBtu
-
-
lb
-
-
$
-
-
$
09: 2.1224 REPLACE BOILER Savings:
$49,861
Cost:
$10,001
- - - - $49,861 6,237 - - - - - - -
-
kWh
-
-
kW-months/year
$49,861
6,237
MMBtu
-
-
lb
-
-
$
-
-
$
10: 2.1224 REPLACE BOILER Savings:
$6,664
Cost:
$2,001
- - - - $6,664 884 - - - - - - -
-
kWh
-
-
kW-months/year
$6,664
884
MMBtu
-
-
lb
-
-
$
-
-
$
11: 3.7311 MAINTAIN MACHINES TO REDUCE LEAKS Savings:
$3,717
Cost:
$1,001
- - - - - - $3,717 8,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,717
8,000
lb
-
-
$
-
-
$
12: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$4,560
Cost:
$601
- - - - - - $4,560 120,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,560
120,000
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$201,531
Cost:
$80,919
$48,547 857,153 $7,918 2,112 $136,467 17,120 $8,277 128,000 $99 - $223 - $48,547
857,153
kWh
$7,918
2,112
kW-months/year
$136,467
17,120
MMBtu
$8,277
128,000
lb
$99
-
$
$223
-
$
TOTAL IMPLEMENTED Savings:
$56,525
Cost:
$12,002
- - - - $56,525 7,121 - - - - - - -
-
kWh
-
-
kW-months/year
$56,525
7,121
MMBtu
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material