IAC logo
IAC Assessment: BD0346
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: BD0346
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Bradley University
Assessment Year 2008
Principal Product water and Natural Gas Flow Products
NAICS 331529 - Other Nonferrous Metal Foundries (except Die-Casting)
SIC 3366 - Copper Foundries
Sales $1,000,000-$5,000,000
# of Employees 300
Plant Area (Sq.Ft.) 280,000
Annual Production 10,000,000 Units
Production Hrs. Annual 2,600
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,332,125 27,439,179 kWh $0.05
Electricity Demand $105,962 68,203 kW-months/year $1.55
Electricity Fees $114,536 - $ -
Natural Gas $637,212 78,255 MMBtu $8.14
TOTAL ENERGY COSTS $2,189,835
RECOMMENDED SAVINGS* $201,468 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $133,665
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$84,447
Cost:
$2,972
$82,386 1,452,995 $2,061 2,172 - - - - - - $82,386
1,452,995
kWh
$2,061
2,172
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,472
Cost:
$676
$1,432 25,249 $40 42 - - - - - - $1,432
25,249
kWh
$40
42
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$4,548
Cost:
$4,569
$3,344 58,979 $124 131 - - $831 - $249 - $3,344
58,979
kWh
$124
131
kW-months/year
-
-
MMBtu
$831
-
$
$249
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$893
Cost:
$1,366
$569 10,038 $14 15 - - $130 - $180 - $569
10,038
kWh
$14
15
kW-months/year
-
-
MMBtu
$130
-
$
$180
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$48,385
Cost:
$10,001
$47,298 834,183 $1,087 1,146 - - - - - - $47,298
834,183
kWh
$1,087
1,146
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$833
Cost:
$501
$722 12,744 $111 117 - - - - - - $722
12,744
kWh
$111
117
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.1224 REPLACE BOILER Savings:
$37,675
Cost:
$65,001
- - - - $37,675 4,627 - - - - -
-
kWh
-
-
kW-months/year
$37,675
4,627
MMBtu
-
-
$
-
-
$
08: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$4,096
Cost:
$1,251
- - - - $4,096 503 - - - - -
-
kWh
-
-
kW-months/year
$4,096
503
MMBtu
-
-
$
-
-
$
09: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$19,119
Cost:
$14,001
- - - - $19,119 2,348 - - - - -
-
kWh
-
-
kW-months/year
$19,119
2,348
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$201,468
Cost:
$100,338
$135,751 2,394,188 $3,437 3,623 $60,890 7,478 $961 - $429 - $135,751
2,394,188
kWh
$3,437
3,623
kW-months/year
$60,890
7,478
MMBtu
$961
-
$
$429
-
$
TOTAL IMPLEMENTED Savings:
$133,665
Cost:
$13,474
$130,406 2,299,922 $3,259 3,435 - - - - - - $130,406
2,299,922
kWh
$3,259
3,435
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material