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IAC Assessment: BD0349
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IAC Assessment: BD0349
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IAC Center Bradley University
Assessment Year 2008
Principal Product EPDM Sheeting, Adhesive Accessories
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3069 - Fabricated Rubber Products, Nec
Sales $100,000,000-$500,000,000
# of Employees 261
Plant Area (Sq.Ft.) 200,000
Annual Production 250,000 Thousand Feet
Production Hrs. Annual 7,488
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,387,708 26,432,538 kWh $0.05
Electricity Demand $80,246 56,352 kW-months/year $1.42
Natural Gas $483,331 62,785 MMBtu $7.70
TOTAL ENERGY COSTS $2,012,051
RECOMMENDED SAVINGS* $603,663 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,788
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz)
$ kWh $ kW-months/year $ MMBtu $ gal
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$8,788
Cost:
$1,125
$8,391 159,831 $397 280 - - - - $8,391
159,831
kWh
$397
280
kW-months/year
-
-
MMBtu
-
-
gal
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$38,551
Cost:
$96,150
$37,030 705,342 $1,521 1,071 - - - - $37,030
705,342
kWh
$1,521
1,071
kW-months/year
-
-
MMBtu
-
-
gal
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,618
Cost:
-
$3,452 65,760 $166 117 - - - - $3,452
65,760
kWh
$166
117
kW-months/year
-
-
MMBtu
-
-
gal
04: 2.1224 REPLACE BOILER Savings:
$205,005
Cost:
$110,000
- - - - $205,005 26,624 - - -
-
kWh
-
-
kW-months/year
$205,005
26,624
MMBtu
-
-
gal
05: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$87,545
Cost:
$10,000
- - - - $87,545 11,450 - - -
-
kWh
-
-
kW-months/year
$87,545
11,450
MMBtu
-
-
gal
06: 2.1222 INSTALL TURBULATORS Savings:
$131,143
Cost:
$8,000
- - - - $131,143 17,036 - - -
-
kWh
-
-
kW-months/year
$131,143
17,036
MMBtu
-
-
gal
07: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$128,022
Cost:
$46,000
- - - - $128,022 16,626 - - -
-
kWh
-
-
kW-months/year
$128,022
16,626
MMBtu
-
-
gal
08: 3.4151 MINIMIZE WATER USAGE Savings:
$991
Cost:
$2,300
- - - - - - $991 204,400 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$991
204,400
gal
TOTAL RECOMMENDED Savings:
$603,663
Cost:
$273,575
$48,873 930,933 $2,084 1,468 $551,715 71,736 $991 204,400 $48,873
930,933
kWh
$2,084
1,468
kW-months/year
$551,715
71,736
MMBtu
$991
204,400
gal
TOTAL IMPLEMENTED Savings:
$8,788
Cost:
$1,125
$8,391 159,831 $397 280 - - - - $8,391
159,831
kWh
$397
280
kW-months/year
-
-
MMBtu
-
-
gal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz)