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IAC Assessment: BD0351
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IAC Assessment: BD0351
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IAC Center Bradley University
Assessment Year 2008
Principal Product Castings for Heavy Industry and Auto
NAICS 331511 - Iron Foundries
SIC 3321 - Gray And Ductile Iron Foundries
Sales $50,000,000-$100,000,000
# of Employees 220
Plant Area (Sq.Ft.) 544,500
Annual Production 100,000 Units
Production Hrs. Annual 2,080
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,211,003 36,864,233 kWh $0.06
Electricity Demand $294,160 53,488 kW-months/year $5.50
Natural Gas $575,580 57,629 MMBtu $9.99
TOTAL ENERGY COSTS $3,080,743
RECOMMENDED SAVINGS* $173,518 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Primary Raw Material Electricity Usage Electricity Demand Electricity Fees Natural Gas Primary Raw Material
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,834
Cost:
$48,839
$7,968 132,840 $866 352 - - - - - - $7,968
132,840
kWh
$866
352
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,088
Cost:
$2,250
$1,480 24,670 $608 247 - - - - - - $1,480
24,670
kWh
$608
247
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$412
Cost:
$425
$299 4,993 $17 7 - - - - $96 - $299
4,993
kWh
$17
7
kW-months/year
-
-
$
-
-
MMBtu
$96
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,907
Cost:
$1,500
$3,995 90,182 $912 371 - - - - - - $3,995
90,182
kWh
$912
371
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
05: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$62,988
Cost:
$47,700
- - - - - - $62,988 6,603 - - -
-
kWh
-
-
kW-months/year
-
-
$
$62,988
6,603
MMBtu
-
-
$
06: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR Savings:
$9,722
Cost:
$25,200
- - - - - - $9,722 1,022 - - -
-
kWh
-
-
kW-months/year
-
-
$
$9,722
1,022
MMBtu
-
-
$
07: 4.4540 MODIFY STARTUP/SHUTDOWN TIMES Savings:
$84,567
Cost:
$63,000
- - - - $84,567 - - - - - -
-
kWh
-
-
kW-months/year
$84,567
-
$
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$173,518
Cost:
$188,914
$13,742 252,685 $2,403 977 $84,567 - $72,710 7,625 $96 - $13,742
252,685
kWh
$2,403
977
kW-months/year
$84,567
-
$
$72,710
7,625
MMBtu
$96
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Primary Raw Material Electricity Usage Electricity Demand Electricity Fees Natural Gas Primary Raw Material