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IAC Assessment: BD0354
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IAC Assessment: BD0354
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IAC Center Bradley University
Assessment Year 2009
Principal Product Fabricated OEM parts
NAICS 332313 - Plate Work Manufacturing
SIC 3443 - Fabricated Plate Work (boiler Shops)
Sales $10,000,000-$50,000,000
# of Employees 240
Plant Area (Sq.Ft.) 100,000
Annual Production 70,000 Pieces
Production Hrs. Annual 7,488
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $242,001 4,408,721 kWh $0.05
Electricity Demand $51,366 6,565 kW-months/year $7.82
Electricity Fees $88,049 - $ -
Natural Gas $153,466 16,879 MMBtu $9.09
TOTAL ENERGY COSTS $534,882
RECOMMENDED SAVINGS* $83,984 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$18,388
Cost:
$80,292
$19,214 1,025 $2,584 482 $(-3,410) - - - $19,214
1,025
kWh
$2,584
482
kW-months/year
$(-3,410)
-
$
-
-
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$767
Cost:
$1,100
$447 24 $52 10 $268 - - - $447
24
kWh
$52
10
kW-months/year
$268
-
$
-
-
MMBtu
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$685
Cost:
$1,816
$638 34 $27 5 $20 - - - $638
34
kWh
$27
5
kW-months/year
$20
-
$
-
-
MMBtu
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,005
Cost:
-
$5,230 279 $775 144 - - - - $5,230
279
kWh
$775
144
kW-months/year
-
-
$
-
-
MMBtu
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,270
Cost:
$1,500
$1,981 106 $289 54 - - - - $1,981
106
kWh
$289
54
kW-months/year
-
-
$
-
-
MMBtu
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$18,132
Cost:
$3,100
$13,155 701 $4,977 927 - - - - $13,155
701
kWh
$4,977
927
kW-months/year
-
-
$
-
-
MMBtu
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$13,322
Cost:
$2,000
$8,215 438 $414 77 - - $4,693 596 $8,215
438
kWh
$414
77
kW-months/year
-
-
$
$4,693
596
MMBtu
08: 2.1122 RE-SIZE CHARGING OPENINGS OR ADD A MOVABLE DOOR ON EQUIPMENT Savings:
$24,415
Cost:
-
$24,415 3,101 - - - - - - $24,415
3,101
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$83,984
Cost:
$89,808
$73,295 5,708 $9,118 1,699 $(-3,122) - $4,693 596 $73,295
5,708
kWh
$9,118
1,699
kW-months/year
$(-3,122)
-
$
$4,693
596
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas