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IAC Assessment: BD0355
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IAC Assessment: BD0355
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IAC Center Bradley University
Assessment Year 2009
Principal Product Machined Castings and Forgings
NAICS 332710 - Machine Shops
SIC 3599 - Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 180
Plant Area (Sq.Ft.) 218,000
Annual Production 100,000 Units
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $222,353 2,709,793 kWh $0.08
Natural Gas $13,931 1,468 MMBtu $9.49
TOTAL ENERGY COSTS $241,048
RECOMMENDED SAVINGS* $61,901 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,891
#|Description Savings
Cost
Status Electricity Usage Natural Gas Personnel Changes Primary Raw Material Electricity Usage Natural Gas Personnel Changes Primary Raw Material
$ kWh $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,898
Cost:
$14,153
$14,898 825 - - - - - - $14,898
825
kWh
-
-
MMBtu
-
-
$
-
-
$
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$562
Cost:
$1,500
$562 32 - - - - - - $562
32
kWh
-
-
MMBtu
-
-
$
-
-
$
03: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$5,571
Cost:
$329
$5,116 283 - - - - $455 - $5,116
283
kWh
-
-
MMBtu
-
-
$
$455
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$5,326
Cost:
$3,675
$5,326 295 - - - - - - $5,326
295
kWh
-
-
MMBtu
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,020
Cost:
$1,500
$3,020 167 - - - - - - $3,020
167
kWh
-
-
MMBtu
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,871
Cost:
-
$5,871 325 - - - - - - $5,871
325
kWh
-
-
MMBtu
-
-
$
-
-
$
07: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$26,653
Cost:
$48,000
- - $2,653 70 $24,000 - - - -
-
kWh
$2,653
70
MMBtu
$24,000
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$61,901
Cost:
$69,157
$34,793 1,927 $2,653 70 $24,000 - $455 - $34,793
1,927
kWh
$2,653
70
MMBtu
$24,000
-
$
$455
-
$
TOTAL IMPLEMENTED Savings:
$8,891
Cost:
$1,500
$8,891 492 - - - - - - $8,891
492
kWh
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $ $ $
Electricity Usage Natural Gas Personnel Changes Primary Raw Material Electricity Usage Natural Gas Personnel Changes Primary Raw Material