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IAC Assessment: BD0358
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IAC Assessment: BD0358
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IAC Center Bradley University
Assessment Year 2009
Principal Product Die Cut Lidding
NAICS 322220 - Paper Bag and Coated and Treated Paper Manufacturing
SIC 2671 - Paper Coated & Laminated, Packaging
Sales $50,000,000-$100,000,000
# of Employees 122
Plant Area (Sq.Ft.) 86,000
Annual Production 2,147,483,647 Pieces
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $278,710 3,925,008 kWh $0.07
Electricity Demand $44,591 20,955 kW-months/year $2.13
Electricity Fees $14,663 - $ -
Natural Gas $199,101 16,847 MMBtu $11.82
TOTAL ENERGY COSTS $539,514
RECOMMENDED SAVINGS* $458,177 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $359,522
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$4,893
Cost:
$241
$3,871 51,868 $208 98 - - $513 - $301 - $3,871
51,868
kWh
$208
98
kW-months/year
-
-
MMBtu
$513
-
$
$301
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$565
Cost:
$491
$375 5,326 $16 7 - - $80 - $94 - $375
5,326
kWh
$16
7
kW-months/year
-
-
MMBtu
$80
-
$
$94
-
$
03: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$10,495
Cost:
$3,961
$8,359 118,565 $1,108 520 - - $514 - $514 - $8,359
118,565
kWh
$1,108
520
kW-months/year
-
-
MMBtu
$514
-
$
$514
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,911
Cost:
$2
$1,802 25,563 $109 49 - - - - - - $1,802
25,563
kWh
$109
49
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$24,734
Cost:
$501
- - - - $24,734 2,093 - - - - -
-
kWh
-
-
kW-months/year
$24,734
2,093
MMBtu
-
-
$
-
-
$
06: 2.1224 REPLACE BOILER Savings:
$9,256
Cost:
$601
- - - - $9,256 783 - - - - -
-
kWh
-
-
kW-months/year
$9,256
783
MMBtu
-
-
$
-
-
$
07: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$34,960
Cost:
$24,000
- - - - $6,772 573 $28,188 - - - -
-
kWh
-
-
kW-months/year
$6,772
573
MMBtu
$28,188
-
$
-
-
$
08: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$32,157
Cost:
$5,301
- - - - $32,157 2,725 - - - - -
-
kWh
-
-
kW-months/year
$32,157
2,725
MMBtu
-
-
$
-
-
$
09: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$339,206
Cost:
$5,001
- - - - - - $339,206 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$339,206
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$458,177
Cost:
$40,099
$14,407 201,322 $1,441 674 $72,919 6,174 $368,501 - $909 - $14,407
201,322
kWh
$1,441
674
kW-months/year
$72,919
6,174
MMBtu
$368,501
-
$
$909
-
$
TOTAL IMPLEMENTED Savings:
$359,522
Cost:
$10,054
$8,734 123,891 $1,124 527 $9,256 783 $339,800 - $608 - $8,734
123,891
kWh
$1,124
527
kW-months/year
$9,256
783
MMBtu
$339,800
-
$
$608
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material