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IAC Assessment: BD0372
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IAC Assessment: BD0372
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IAC Center Bradley University
Assessment Year 2010
Principal Product Bicycle and Football Helmets
NAICS 339920 - Sporting and Athletic Goods Manufacturing
SIC 3949 - Sporting And Athletic Goods, Nec
Sales $50,000,000-$100,000,000
# of Employees 200
Plant Area (Sq.Ft.) 314,000
Annual Production 1,875,000 Pieces
Production Hrs. Annual 2,080
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $134,315 1,820,360 kWh $0.07
Electricity Demand $12,316 4,398 kW-months/year $2.80
Electricity Fees $37,274 - $ -
Natural Gas $110,515 11,197 MMBtu $9.87
TOTAL ENERGY COSTS $388,178
RECOMMENDED SAVINGS* $105,363 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,914
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Other Liquid (haz) Primary Raw Material Electricity Usage Electricity Demand Electricity Fees Other Liquid (haz) Primary Raw Material
$ kWh $ kW-months/year $ $ $ gal $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$31,215
Cost:
$108,017
$28,492 386,064 $2,723 972 - - - - - - $28,492
386,064
kWh
$2,723
972
kW-months/year
-
-
$
-
-
gal
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$7,103
Cost:
$5,475
$5,691 77,115 $1,412 553 - - - - - - $5,691
77,115
kWh
$1,412
553
kW-months/year
-
-
$
-
-
gal
-
-
$
03: 2.7122 DISCONNECT BALLASTS Savings:
$1,532
Cost:
$490
$1,304 17,675 $228 82 - - - - - - $1,304
17,675
kWh
$228
82
kW-months/year
-
-
$
-
-
gal
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,030
Cost:
$800
$639 8,655 $33 12 $358 - - - - - $639
8,655
kWh
$33
12
kW-months/year
$358
-
$
-
-
gal
-
-
$
05: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$7,363
Cost:
$4,400
$5,109 69,224 $1,899 678 $355 - - - - - $5,109
69,224
kWh
$1,899
678
kW-months/year
$355
-
$
-
-
gal
-
-
$
06: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$1,914
Cost:
$5,000
$661 8,952 $1,253 448 - - - - - - $661
8,952
kWh
$1,253
448
kW-months/year
-
-
$
-
-
gal
-
-
$
07: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$55,206
Cost:
$9,400
- - - - - - $53,141 723 $2,065 - -
-
kWh
-
-
kW-months/year
-
-
$
$53,141
723
gal
$2,065
-
$
TOTAL RECOMMENDED Savings:
$105,363
Cost:
$133,582
$41,896 567,685 $7,548 2,745 $713 - $53,141 723 $2,065 - $41,896
567,685
kWh
$7,548
2,745
kW-months/year
$713
-
$
$53,141
723
gal
$2,065
-
$
TOTAL IMPLEMENTED Savings:
$1,914
Cost:
$5,000
$661 8,952 $1,253 448 - - - - - - $661
8,952
kWh
$1,253
448
kW-months/year
-
-
$
-
-
gal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ gal $ $
Electricity Usage Electricity Demand Electricity Fees Other Liquid (haz) Primary Raw Material Electricity Usage Electricity Demand Electricity Fees Other Liquid (haz) Primary Raw Material